Solution Preparation System 1000L with SS316L Vessel (GMP Standard, Touch Screen Control)
The 1000L Solution Preparation System is engineered for hygienic liquid mixing and preparation in high-standard production environments. Built with SS316L contact surfaces and a sanitary design, it ensures corrosion resistance, easy cleanability, and consistent batch quality.
The system features touch screen control with PLC automation for precise operation, real-time monitoring, and repeatable process control. Its skid-mounted structure enables quick installation and integration into existing production lines.
Process Description:
Water and raw materials are introduced into the mixing tank via a controlled dosing system. The agitator provides uniform mixing, while the circulation loop enhances consistency. Temperature is maintained through the jacket system. The final solution is filtered and transferred for downstream use.
| Item | Specification |
|---|---|
| Capacity | 1000 L |
| Contact Material | SS316L |
| External Material | SS304 |
| Surface Finish | ≤0.8 μm (≤0.6 / ≤0.4 μm optional) |
| Mixing Type | Top-mounted agitator |
| Mixing Speed | 0–60 rpm (adjustable) |
| Heating/Cooling | Jacket (optional) |
| Control System | PLC + HMI (touch screen) |
| Cleaning System | CIP ready |
| Working Pressure | 0–0.3 MPa |
| Design Temperature | -10°C to 120°C |
| Power Supply | 220V / 380V, 50/60 Hz |
| Installation | Skid-mounted |
| Design Standard | GMP-oriented, ISO |
| Component | Description |
|---|---|
| Mixing Tank | 1000L SS316L vessel with manway |
| Agitator | Top-mounted variable speed |
| Jacket System | Heating/cooling jacket (optional) |
| Control Panel | PLC with touch screen |
| Valves | Sanitary diaphragm valves |
| Piping | SS316L hygienic piping |
| Pump | Circulation/transfer pump |
| Filter Unit | Optional filtration system |
| Sensors | Temperature, pressure, level |
| CIP Interface | Cleaning ports |
| Frame | Stainless steel skid base |
Case 1 – Southeast Asia Production Facility
A 1000L system improved process efficiency and reduced manual intervention through automated control.
Case 2 – Europe High-Purity Liquid Line
Touch screen control enabled precise parameter adjustment and ensured consistent product quality.
Q1: Is the system fully automatic?
Yes, PLC control with touch screen enables automated operation.
Q2: Can the system be customized?
Yes, capacity, configuration, and automation level can be tailored.
Q3: Is temperature control available?
Yes, optional heating and cooling jacket can be integrated.
Q4: Does the system support cleaning?
Yes, it is designed with CIP-ready connections.
Q5: Do you provide installation support?
Yes, global installation and commissioning services are available.
Looking for a reliable 1000L solution preparation system?
Contact us for a customized design and quotation.