1. Product Title
Fully Automatic Continuous Sugar Bar Forming Production Line | Integrated Processing Equipment for Nougat, Peanut Candy, Toffee & Nut Candy
2. Product Introduction
The sugar bar forming production line is a one-stop fully automatic complete set of candy processing equipment independently developed for various hard and aerated nut candies. It realizes full-process continuous automatic operations including raw material melting, vacuum boiling, aeration stirring, constant temperature material storage, forming, cooling and cutting. Equipped with PLC intelligent control system and high-precision servo drive, the whole machine features stable operation and regular forming. It is widely applicable to mass production of various nut candies for food processing factories and candy manufacturers, supporting standardized pipeline production with high output and low labor cost.
3. Production Line Composition
The integrated assembly line realizes seamless process connection and non-stop continuous production. The core units are as follows:
1. Sugar Melting Pot: Rapidly melts granulated sugar and syrup with constant temperature heating, ensuring sufficient dissolution without agglomeration, serving as the basic pretreatment unit.
2. Storage Tank: Temporarily stores melted syrup to buffer process rhythm, stabilize material feeding and ensure continuous production.
3. Vacuum Boiling System: Adopts vacuum low-temperature boiling technology to lock the original flavor of raw materials, present bright and transparent candy color, and support accurate adjustment of boiling parameters.
4. Aeration Mixer: Specialized unit for candy aeration and foaming, which adjusts the fluffiness of candy bodies to improve taste, perfectly suitable for nougat and toffee production.
5. Constant Temperature Storage Tank: Keeps the boiled candy body at a constant temperature to prevent premature solidification and stably convey materials to the forming section.
6. Sugar Bar Forming System: The core forming host presses regular and uniform sugar bar blanks with adjustable thickness and width.
7. Cooling System: Adopts air circulation rapid cooling and shaping to ensure uniform hardness of sugar bars, avoid adhesion and prepare for the cutting process.
8. Longitudinal Cutting Machine: Cools and shapes sugar bars into strips longitudinally with smooth and burr-free cuts and uniform dimensions.
9. Lane Dividing Conveyor: Realizes material distribution and diversion to evenly convey sugar strips, avoid stacking and ensure synchronous cutting operation.
10. Transverse Cutting Machine: Supports precise fixed-length transverse cutting to divide materials into standard candy blocks with uniform and beautiful finished specifications.
4. Applicable Products
Supports flexible production of multiple candy types with universal compatibility without replacing a large number of accessories:
- Nougat Series: Original nougat, cranberry nougat, almond nougat
- Peanut Candy Series: Traditional peanut crisp candy, sesame peanut bar, peanut brittle
- Toffee Series: Milk toffee, sea salt toffee, nut toffee block
- Various Nut Hard Candies: Walnut candy, almond candy, pistachio candy, mixed nut sugar bar
5. Core Equipment Advantages
1. Intelligent Automatic Control & Easy Operation
The whole machine adopts PLC programmable control system. All process parameters including boiling temperature, stirring speed, forming thickness and cutting length can be adjusted via visual touch screen with one-click setting. The equipment is equipped with a parameter memory function, enabling one-click recall of product formulas for quick model switching, which is friendly for new operators.
2. Servo Drive & Precise Stable Operation
The forming, cutting and conveying sections are all driven by servo motors with strong transmission synchronization and jitter-free start and stop. The thickness of sugar bars and the size of candy blocks feature tiny error, ensuring high consistency of finished products, reducing leftover materials and improving raw material utilization rate.
3. Full Continuous Production & High Yield
The integrated pipeline realizes automatic circulation from sugar melting to finished cutting without manual transfer, handling and cooling. It supports long-term mass continuous production, greatly improves daily output, and meets the capacity expansion needs of small, medium and large candy processing plants.
4. Multi-product Flexible Production
A single equipment is compatible with soft aerated nougat, hard nut crisp candy, toffee and other candies. Product switching can be realized by replacing a small number of molds, reducing enterprise equipment procurement costs and flexibly responding to diversified market orders.
5. Sanitary & Easy Cleaning, Compliant with Food Standards
All material contact parts are made of food-grade stainless steel with corrosion resistance and non-stick performance. The modular design enables convenient disassembly and dead-angle-free cleaning, meeting the sanitary specifications of food workshops and avoiding dirt accumulation during long-term operation.
6. Low Failure Rate & Low Operation and Maintenance Cost
The whole machine adopts mature and optimized structural design with durable transmission parts. The intelligent control system is equipped with an automatic fault alarm function, which can quickly locate abnormal points for troubleshooting and reduce downtime loss.
6. Technical Highlights
1. Equipped with PLC centralized control cabinet and human-computer interactive touch screen to monitor the real-time operating status of the entire production line.
2. Independent temperature control modules for boiling, heat preservation and cooling to accurately control candy processing technology.
3. Vacuum boiling technology reduces boiling temperature, avoids sugar coking, and improves candy taste and appearance.
4. Adjustable aeration and stirring mechanism to freely control candy fluffiness, adapting to soft and hard candy production.
5. Customizable forming molds to support sugar bar production with different widths and thicknesses.
6. Combined longitudinal and transverse cutting process to form standard independent candy blocks at one time with low cutting loss.
7. Detailed Technical Parameters
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Parameter Item
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Specification
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Model
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P330
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Production Capacity
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100-200kg/h
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Single Candy Weight
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10-40g
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Cutting Frequency
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50-100 times/min
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Steam Consumption
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200kg/h
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Steam Pressure
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0.3-0.8MPa
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Compressed Air Consumption
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0.2m³/min
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Compressed Air Pressure
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0.4-0.6MPa
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Working Temperature
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20-25℃
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Working Humidity
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45%-55%
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8. Application Scenarios
- New production line construction for small and medium-sized candy food processing plants
- Automatic upgrading and renovation of traditional manual candy workshops
- Mass production enterprises specializing in nut crisp candy, nougat and toffee
- Standardized automatic pipeline supporting for food industrial parks
9. After-sales Service
1. On-site installation and commissioning, with full-line trial operation up to standard before delivery.
2. Free professional operation training for staff, including equipment operation, parameter adjustment, daily maintenance and simple troubleshooting.
3. Complete machine warranty, with special warranty for core electrical and transmission components.
4. Lifetime remote technical guidance, spare parts supply and formula technical support.
5. Customized pipeline length and auxiliary equipment according to workshop size and production capacity requirements.