Hydrogen-fueled cement rotary kiln for zero carbon emission
1.Product Introduction Calcination Rotary Kiln
The Hydrogen-Fueled Cement Rotary Kiln is an innovative high-temperature calcination system specifically designed to achieve net-zero carbon emissions in cement production. By replacing traditional fossil fuels with green hydrogen ($H_2$) and utilizing an intelligent temperature control system, the kiln ensures high efficiency in the clinker sintering process while significantly reducing the carbon footprint. The equipment features an inclined cylinder and a slow-rotation structure to support continuous, large-scale industrial cement manufacturing.
2.Application Calcination Rotary Kiln
3.Working Principle Calcination Rotary Kiln
Hydrogen Fuel Supply: Green hydrogen is injected into the kiln head burner via specialized piping. When mixed with air, it forms a high-temperature flame providing the necessary thermal energy for clinker sintering.
Material Reaction: Raw materials (such as limestone) tumble and move through the kiln, undergoing dehydroxylation and phase transformation. The use of hydrogen can potentially lower decomposition temperatures and optimize thermal efficiency.
Emission Control: Exhaust gases are processed through a waste heat recovery system. Any unreacted hydrogen can be recycled, achieving near-zero pollutant emissions.
4.Advantages Calcination Rotary Kiln
High Energy Efficiency: The high calorific value of hydrogen improves energy utilization and reduces energy consumption per unit of clinker while supporting 24/7 continuous operation.
Environmental Compliance: The sealed structure and advanced gas treatment technologies significantly reduce dust and harmful gas leakage, meeting the strictest international environmental standards.
Process Compatibility: Adaptable to existing cement industry frameworks, making it easy to integrate into pre-calciner kilns or modern "new suspension preheater" (NSP) dry-process production lines.
5.Technical Specifications
| Model | Speed (r/min) | Inclination (%) | Capacity (t/h) | Gearbox Model | Ratio | Motor Model | Motor Power (kW) | Motor Speed (r/min) | Thrust Roller Type | Support Count | Weight (t) |
| Φ1.9/1.6x36 | 0.53-1.59 | 4 | 2.5-3 | JZQ750-1 | 48.58 | JZT-72-4 | 30 | 1200/400 | Mechanical | 3 | 53 |
| Φ2.1/1.8x36 | 0.5-1.51 | 4 | 4 | UT2-110 | 163.38 | JZS-81 | 30/10 | 1410/470 | .. | 3 | 75 |
| Φ1.2x25 | 0.5-1.6 | 3 | PM650 | 40.17 | JZTY71-4 | 22 | 1200/120 | .. | 3 | 34 | |
| Φ1.6x32 | 0.158-0.258 | 3 | PM750 | 48.57 | JZJY61-4 | 15 | 1200/120 | .. | 3 | 46.82 | |
| Φ1.8x45 | 0.66-1.98 | 4 | 3.5 | UT2-110 | 163.38 | JZS-81 | 30/10 | 1410/470 | .. | 3 | 80 |
| Φ2.2x50 | 0.125-1.25 | 3.5 | 4 | ZS145-11 | 157 | YCT280-4A | 30 | 1320/132 | .. | 3 | 130.71 |
| Φ2.5x50 | 0.516-1.549 | 3.5 | 5.5 | ZS165-7 | 99.96 | YCT355-4A | 55 | 1320/440 | .. | 3 | 167.5 |
| Φ3x48 | 0.3309-3.309 | 3.5 | 35 | ZL130-14 | 32.11 | ZSN4-250-21B | 90 | 1000/100 | .. | 3 | 237 |
| Φ3.2x50 | 0.398-3.975 | 3.5 | 50 | ZL130-16 | 40.85 | ZSN4-280-11B | 190 | 1500/150 | .. | 3 | 263 |
| Φ3.3x52 | 0.391-3.91 | 3.5 | 50 | ZSY500-28 | 27.707 | ZSN4-315-082 | 190 | 1000/100 | .. | 3 | 280.8 |
| Φ4x60 | 0.396-3.96 | 3.5 | 104 | ZSY630-35.5 | 34.601 | ZSN4-355-092 | 315 | 1000/100 | Hydraulic | 3 | 487.5 |
| Φ4.2x60 | 0.4165-4.165 | 3.5 | 116 | ZSY710-35.5 | 35.526 | ZSN4-355-12 | 420 | 1000/100 | .. | 3 | 576.1 |
| Φ4.3x62 | 0.398-3.98 | 3.5 | 125 | ZSY710-35.5 | 35.714 | ZSN4-355-12 | 420 | 1000/100 | .. | 3 | 598.5 |
| Φ4.8x74 | 0.35-4 | 4 | 208 | JH710C-SW305-40 | 42.226 | ZSN4-400-092 | 630 | 1500/130 | .. | 3 | 841 |
6.Our Solutions
