Stable Narrow type Piezoelectric Jet Valve for LENS and VCM UV Glue Applications
The narrow-type piezoelectric jet valve is specially designed for compact production lines in LENS and VCM module assembly. It delivers high-precision, non-contact UV adhesive dispensing with excellent dot consistency and minimal satellite formation. Featuring a streamlined, non-quick-release design, the valve reduces consumable costs, enhances vibration stability, and supports up to 20 million cycles without recalibration. Its compact, lightweight structure and integrated cable system further optimize space and efficiency for high-speed, high-reliability microelectronics manufacturing.
Core Advantages
Compact structure, strong adaptability
The valve body is narrow and lightweight, specially designed for high-density modules such as LENS and VCM, and is easy to integrate into precision production lines with limited space.
Excellent jet consistency
The non-contact jet design combined with the multi-guide structure of the flow channel effectively suppresses the splash and scatter of glue dots, and improves the accuracy and yield of UV glue dispensing.
High stability, low maintenance
Supports ±0.01mm high repeatability calibration accuracy, life of 20 million vibration-free adjustments, meeting the needs of long-term stable operation.
Consumables optimization, cost reduction
Reduce replacement frequency and spare parts cost, and simplify maintenance process.
Cable integrated design
The power and sensor cables are integrated into one, reducing wiring complexity, improving equipment neatness and system reliability.
Main appliaction
VCM magnet bonding
Lens housing bonding
FPC reinforcement
Optical axis bonding
Technical parameters
KPS3000-U dispensing valve | |
Minimum glue spraying amount | 0.5nl(depends on glue) |
Glue Viscosity | 1-300,000mpas |
Jetting frequency | 500Hz(Max. 1200Hz) |
Valve Size | 115×79×21mm(Includes runner assembly) |
Valve Weight | 400g(With fluid box, no cables) |
KPC3000 controller | |
AC power input | AC 220V±20% |
0.01ms~6000.00ms,0.01ms | |
Jetting frequency | 1~1200HZ |
Settings display | TFT color screen |
10 set | |
Reserved interface | Supports RS232/RS485 |
Controller Weight | 3.55KG |
Controller Size | 232×170×165mm mm |
Power | 275W |
FAQ
Q1: Is the narrow jet valve suitable for VCM magnet bonding where space is limited and the structure is complex?
A1: Yes. The valve’s compact and lightweight design makes it ideal for tight installation spaces such as VCM magnet dispensing. It can be integrated into existing fixtures without requiring major layout changes.
Q2: Can this valve handle UV adhesives or low-viscosity fluids reliably?
A2: Absolutely. The valve is optimized for stable, non-contact jetting of low-viscosity adhesives like UV glue. Its multi-guided flow path design minimizes issues such as stringing or satellite droplets.
Q3: How is consistent dispensing accuracy maintained over long production runs?
A3: The valve delivers repeatability of ±0.01 mm and supports up to 20 million shots without recalibration. Paired with a multi-channel controller and closed-loop monitoring, it ensures excellent process stability and yield.
Q4: Is there a way to detect dispensing failures like missing shots or signal errors?
A4: Yes. The controller features real-time shot counting and missing-shot detection with alarm alerts. This helps identify signal loss or valve issues early, minimizing downtime and defects.
Q5: What about maintenance and consumables? Is the valve easy to service?
A5: The valve has a simplified structure that eliminates the need for sealing seats and O-rings, reducing consumable parts and maintenance frequency. It is designed for long-term use with minimal intervention.
About Mingseal
Founded in 2008, Changzhou Mingseal Robot Technology Co., Ltd. is a technology-driven manufacturer of high-end equipment, specializing in connection, assembly, inspection systems, and key components for advanced semiconductor packaging and precision electronics. Our solutions are widely adopted by leading customers in sectors such as semiconductor packaging, consumer electronics, and automotive electronics. With a strong presence across Asia and the Americas, we deliver reliable support and innovation globally.
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