Adjustable 13-Station Roll Former For C-Section Drywall Studs With Hydraulic Cutting And Material Saving
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line is designed for manufacturers in the construction industry, producing lightweight steel framing products like drywall studs. It offers high flexibility with its adjustable forming machine and automatic cutting system, ensuring efficiency, reduced waste, and cost-effectiveness in mass production.
2. Profile Description
- This product is made of high-quality steel, typically ranging from 0.3mm to 1.5mm thickness. It features C-shaped profiles with precise, uniform dimensions. The material provides excellent strength and lightweight properties, making it ideal for use in partition walls, ceiling framing, and other structural applications in construction.
3. Production Process
- Decoiler (3T Electric)-Guide-Pressed Pattern Rollers-Roll Former-Straightener-Hydraulic Cutter
- The production process begins with a decoiler that unwinds the steel coil and feeds it into the system. The guide rolls ensure the material is aligned. The pressed pattern rollers emboss the surface for better adhesion. The roll former shapes the steel into the desired profile, followed by a straightener for smoothness. The hydraulic cutter finishes the profile by precisely cutting it to length, ensuring no waste.
4. Technical Parameters
Machine |
Analysis |
Decoiler (3T Electric) |
Ensures stable and smooth feeding of steel coil into the production line. |
Guide Roll |
Maintains alignment of material, reducing risk of defects caused by material misalignment. |
Pressed Pattern Rollers |
Adds embossing to improve cement and adhesive bonding, crucial for drywall applications. |
Roll Former (13-station) |
Adjustable settings to produce different C-profile sizes; dual-side shifting for flexibility. |
Straightener |
Ensures the material is flat, improving the quality of the final product. |
Hydraulic Cutter |
Precision cutting with slant technology, ensuring no material waste during production. |
5. Key Focus
- High Efficiency: Automated feeding and cutting systems significantly reduce manual handling and operational time.
- Cost Reduction: The slant cutting system minimizes waste, lowering material costs in the long run.
- Customization: Flexible forming machine with adjustable specifications for producing different sizes of drywall studs and C-sections.
6. Production Line Components
Machine |
Quantity |
Decoiler |
1 set |
Guide Roll |
1 set |
Pressed Pattern Rollers |
1 set |
Roll Former |
1 set |
Straightener |
1 set |
Hydraulic Cutter |
1 set |
PLC Cabinet |
1 set |
Hydraulic Station |
1 set |
Out Table |
2 sets |
7. Customization Options
- We offer customization options such as varying the number of forming stations to accommodate different profile sizes, modifying the hydraulic cutting mechanism to suit specific length requirements, and adjusting the embossing roller design to optimize adhesion for unique applications. Additionally, we can tailor the line to support different steel thicknesses or integrate automated handling systems.