High-Efficiency Roll Forming Machine for Anti-Seismic Strut Channels with Pre-Punched Holes and Stable Production Process

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

• This production line is designed for manufacturers in the renewable energy and construction industries. It offers high efficiency, cost-effectiveness, and customization options, making it ideal for medium-to-large production runs of strut channels and similar profiles.

2. Profile Description

• This strut channel is made of galvanized steel with a thickness range of 1.5-2.5mm. It features long round holes punched hydraulically for ease of installation. The profile is ideal for photovoltaic and anti-seismic applications, providing structural support in solar mounting systems and other construction frameworks.

3. Production Process

• Manual Uncoiling → Forming Machine → Hydraulic Punching → Hydraulic Cutting
• The line starts with manual uncoiling and forms the steel into strut channels through a 16-station forming machine. Hydraulic punching creates long round holes, followed by precise hydraulic cutting to length. This process ensures high production efficiency and customization.

4. Key Focus

• Low Investment Cost: The manual uncoiler and hydraulic punching system offer lower equipment and maintenance costs, making them ideal for small to medium-sized enterprises and start-up production lines.
• Stability and Cost-Effectiveness: Hydraulic punching reduces dependency on additional equipment, cutting down on post-processing and maintenance costs. Hydraulic cutting further ensures high production precision.
• Flexibility and Production Efficiency: The 16-station forming machine is highly adaptable, meeting the needs of standard profile production while maintaining good production speed and low energy consumption.

5. Production Line Components

6. Customization Options

• This production line is capable of customizing the strut channel profile to meet specific project requirements. Adjustments can be made to accommodate varying material thicknesses (1.5-2.5mm), hole sizes, and spacing for specific applications such as photovoltaic mounts or structural supports. The hydraulic punching feature allows for precise hole placements, making it ideal for projects requiring quick assembly and minimal post-processing.