High-Efficiency Roll Forming Machine for Strut channel with Manual Decoiler and Hydraulic Punching
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This cold roll forming line is ideal for clients in the solar energy industry, offering cost-effective and high-quality production of strut channels for anti-seismic brackets. Its versatility and precise manufacturing make it perfect for solar mounting systems and infrastructure support.
2. Profile Description
- The strut channel is made of galvanized steel with a thickness of 1.5-2.5mm (12-14 gauge). It is designed with precision for solar anti-seismic brackets and features high strength. The profile ensures reliable support for solar panels and offers flexibility in installation, suitable for outdoor and industrial applications.
3. Production Process
- Manual Decoiler → Guiding System → Roll Forming Machine → Hydraulic Punching → Hydraulic Cutting → Out Table
- The production begins with a manual decoiler feeding the steel strip into the guiding system. The strip is then shaped in the 24-station forming machine. Hydraulic punching creates precise holes for solar bracket installation. Finally, the product is cut to the required length using hydraulic cutting.
4. Key Focus
- Cost-effectiveness: The manual decoiler and hydraulic punching configuration ensure low investment while maintaining high production efficiency and product precision, making it ideal for clients with limited budgets.
- Precision and Stability: The 24-station forming machine enhances forming accuracy, enabling the production of more refined profiles, suitable for diverse and high-precision manufacturing needs.
- Pre-punching: The hydraulic punching system allows punching to be completed during the forming process, reducing the workload and time required for post-assembly.
- Versatility: This line is well-suited for the production of diverse and complex products, especially solar anti-seismic brackets that require high precision and stability.
5. Production Line Components
Component |
Quantity |
Decoiler |
1 set |
Guiding unit |
1 set |
Main machine-Roll former |
1 set |
Hydraulic punch |
1 set |
Hydraulic cutter |
1 set |
Hydraulic station |
2 sets |
PLC control cabinet |
1 set |
Manual out table |
2 sets |
Container size for reference:1*20GP+1*40GP |
6. Customization Options
This production line offers customization for strut channels used in solar anti-seismic applications. The profile’s thickness can be adjusted between 1.5-2.5mm, and the punching station allows for various hole configurations. This flexibility is ideal for clients with specific solar mounting or infrastructure needs, ensuring compatibility with diverse installation environments.