Servo Feeding Punching And Roll Forming Line For Galvanized Cable Trays
These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.
1. Production Line Overview
- This production line targets electrical and construction industries, offering flexible cable tray manufacturing. It suits clients needing adjustable width profiles with high production efficiency and competitive cost.
2. Profile Description
- The cable tray is made of galvanized steel, thickness ranging 1.0–2.0 mm. It features C-shaped, pre-punched profiles for cable support systems. The trays provide strong, corrosion-resistant, and easily installable solutions for electrical cable management across various industries.
3. Production Process
- 3T Decoiler & Leveler → Servo Feeder → Punching Press → Guide → Roll Former → Hydraulic Cutter → Out Table
- The production line starts with decoiling and leveling, then precision servo feeding into a punching press. After guiding, the material enters the roll former with adjustable width to shape different cable tray sizes, and finally, hydraulic cutting separates finished products efficiently.
4. Technical Parameters
Machine |
Analysis |
3T Decoiler & Leveler |
Combines decoiling and leveling in one compact system |
Equipped with 3 over 4 leveling rollers for smooth feeding |
Servo Feeder |
Provides accurate material positioning for punching |
Easy length adjustment for different tray designs |
Punching Press |
Punches precise holes before forming process |
Reduces strain on roll forming unit by pre-processing |
Guide |
Aligns material smoothly into the forming section |
Roll Former |
14 forming stations ensure stable profile shaping |
Single side moving enables flexible width adjustment |
Hydraulic Cutter |
Fast and accurate cutting without damaging profile edges |
Out Table |
Collects finished cable |
5. Key Focus
- Single Side Moving Roll Former allows adjustable cable tray width.
- Integrated 3T Decoiler & Leveler saves space and improves feeding stability.
- Servo Feeding ensures precise punching alignment and fast adjustment.
- Hydraulic Cutter delivers clean and accurate end cuts for high-quality products.
- Suitable for a wide range of cable management applications.
6. Production Line Components
Machine Name |
Quantity |
3T Decoiler & Leveler |
1 set |
Servo Feeder |
1 set |
Punching Press |
1 set |
Guide |
1 set |
Roll Former |
1 set |
Hydraulic Cutter |
2 sets |
PLC Cabinet |
2 sets |
Hydraulic Station |
1 set |
Out Table |
2 sets |
7. Customization Options
- We offer full customization based on your cable tray dimensions, material thickness (1.0-2.0mm), and punching patterns. Roll former stations and moving range can be tailored to meet special tray designs. Optional upgrades include automatic width adjustment, servo tracking cutting, and inline automatic stacking systems.