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Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive
Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive
Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive
Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive
Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive
Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive
Specifications
Brand Name :
METALIGN
Model Number :
RDTC
Certification :
CE,ISO,etc
Place of Origin :
CHINA
MOQ :
1 set
Price :
Based on customization.
Payment Terms :
L/C,T/T
Supply Ability :
30 sets per month
Delivery Time :
30 days
Packaging Details :
Industrial plastic film wrapping, secured with steel wire.
Product name :
W Beam Guardrail Roll Former for 3–4mm Cold Rolled Steel with Dual-Leveling System
Key words :
Highway guardrail / W beam / Roll forming machine / Guardrail roll former / 3-4mm steel / Cold rolled steel
Profile :
Highway guardrail panel
Application :
Highway crash protection / Roadside safety barrier / Expressway fencing / Bridge edge barrier
Material type :
Cold rolled steel/hot rolled steel
Material thickness :
3-4mm
Production speed :
15m/min
Main motor power :
22Kw
Forming stations :
18
Driving system :
Gearbox driving system
Frame structure :
Cast iron stands
Shaft diameter :
100mm
Machine condition :
Brand new
Shaft material :
#45 steel quenched 55-60℃
Roller material :
High grade #45 steel , surface with hard chrome
Display language :
English/Spanish/Russian/French,etc, customizable
Control technique :
PLC+Touch Screen
Delivery time :
30 days
Description

Heavy-Duty W Beam Roll Forming Machine with Tracking Hydraulic Cutter and Gearbox Drive

These introductions refer only to the production line and configuration shown in the main image. Each machine is custom-built. Metalign welcomes your inquiry and provides the right production line—forming metal into profiles aligned to your needs.

1. Production Line Overview

  • Designed for steel service centers, highway safety equipment suppliers, and infrastructure contractors, this heavy-duty guardrail roll forming line provides reliable shaping and cutting for high-thickness steel, with stable production, minimal material waste, and superior profile accuracy.

2. Profile Description

  • The W-beam guardrail is made from 3–4mm cold-rolled steel, featuring a wave-shaped structure for energy absorption and high impact resistance. It’s widely used in highway safety systems to prevent vehicles from veering off the road.

3. Production Process

  • 7.5T Hydraulic Decoiler → First-Level Leveling Machine → Material Guiding Device → Powered Feeding Roller → Second-Level Leveling & Hydraulic Punching Station → Guiding Device → Roll Former → Flying Hydraulic Cutter

  • Material is decoiled and leveled twice for precision shaping. The punched and guided steel enters a high-rigidity roll former, producing W beam profiles with tracking hydraulic cutting for accurate, high-speed shearing.

4. Technical Parameters

Machine Analysis
7.5T Hydraulic Decoiler Holds and feeds heavy coils, up to 4mm thick
Equipped with pressing arm for stable coil control
Side stopper arms prevent lateral coil shifting
First-Leveler Straightens coil to prevent initial curvature issues
Powered Feeding Roller Assists material feeding before second leveling
Second-Leveler Ensures flatness after punching for precise forming
Hydraulic Punching Station Two positions for customizable punching layouts
Entry Guide Device Aligns material into roll forming section accurately
Gearbox Roll Former Heavy-duty design for 3–4mm steel forming
Ensures high torque, low maintenance performance
Flying Hydraulic Cutter Enables flying cut for high-speed continuous operation

5. Key Focus

  • Two-stage leveling system ensures smooth feeding and profile accuracy

  • Gearbox-driven roll former enhances torque and stability for thick material

  • Shared base punching unit reduces footprint and boosts alignment precision

  • Tracking hydraulic cutter provides fast and accurate cutting on-the-fly

  • Ideal for 3–4mm thick cold-rolled steel used in high-strength applications

6. Production Line Components

Machine Name Quantity
Hydraulic Decoiler 1 set
First-Level Leveler 1 set
Powered Feeding Roller 1 set
Second-Level Leveler + Punching Station 1 set
Entry Guide 1 set
Roll Former 1 set
Flying Hydraulic Cutter 1 set
PLC Cabinet 1 set
Hydraulic Station 2 sets
Out Table 2 sets

7. Customization Options

  • We offer customizations tailored specifically for the W-beam guardrail profile, including adjustable punching positions, tooling for multiple hole shapes or spacings, optional servo feeding for punching precision, alternative material thicknesses (within 3–4mm), and support for galvanized or pre-painted coils.
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Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive

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Product Detail
Brand Name :
METALIGN
Model Number :
RDTC
Certification :
CE,ISO,etc
Place of Origin :
CHINA
MOQ :
1 set
Price :
Based on customization.
Contact Supplier
video
Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive
Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive
Heavy Duty W Beam Roll Forming Machine With Tracking Hydraulic Cutter And Gearbox Drive

Cangzhou Metalign Machinery Co., Ltd.

Verified Supplier
1 Years
hebei, cangzhou
Since 2010
Business Type :
Manufacturer, Exporter
Main Products :
Roofing Roll Forming Machine, Floor Deck Roll Forming Machine, Purlin Roll Forming Machine
Total Annual :
15,000,000-18,000,000
Employee Number :
80~100
Certification Level :
Verified Supplier
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