South Africa Automatic Roofing Panel Roll Forming Machine Ibr Roofing Sheet Making Machine Hot Sale
The IBR roof panel roll forming line is a specialized cold roll forming system developed for producing trapezoidal IBR metal roofing sheets, which are commonly applied in factories, warehouses, and residential buildings. It processes galvanized steel or pre-painted galvanized iron coils with thicknesses from 0.3 to 0.8 mm, forming them into high-rib panels that provide strong structural support, efficient water drainage, and a clean architectural appearance.
Key Advantages:
- Rigid welded machine frame combined with high-precision rollers ensures stable running and consistent profile quality
- User-friendly PLC control system with touch screen for easy operation and parameter setting
- Standard production speed of 10–15 meters per minute suitable for mass manufacturing
- Hydraulic cutting system produces smooth panel ends without distortion
- 18 forming stations designed to create accurate rib geometry
- Suitable for both GI and PPGI coils, offering flexible material selection
This production line ensures dependable performance, consistent panel quality, and stable long-term operation while remaining simple for operators to manage.
Technical Specifications
Decoiler System
| Parameter |
Specification |
| Structure |
Double-support |
| Working Form |
Manual, motorized, or hydraulic |
| Loading Capacity |
5T/7T/10T, customizable |
| Coil Width |
1250mm, customizable |
| Inner Diameter |
Φ450 - Φ550 mm |
| Outer Diameter |
1500 mm |
| Model |
DC-MU1 |
Guiding Device with Pre-Cut Broaching Shear
| Component |
Function |
| Guiding Roller |
Adjusts coil feeding width for precision |
| Pre-cut Broaching Shear |
Cuts steel coil before roll forming process |
| Digital Display |
Provides direct visibility of feeding width |
Roll Forming Machine
| Parameter |
Specification |
| Working Speed |
Approximately 20 m/min |
| Structure |
Wall panel type (Optional: Cast-iron stands or guide pillar) |
| Driving System |
Chain system (Optional: Gearbox) |
| Number of Forming Stations |
18 stands |
| Shaft Diameter |
70mm solid shaft |
| Motor Power |
5.5 Kw |
| Roller Material |
45# steel polished and chromed HRC58-62° |
| Shaft Material |
High grade 45# steel polished (CNC lathe) |
| Steel Coil Material |
PPGI or GI |
| Steel Coil Thickness |
0.25-0.8mm |

Cutting System
| Parameter |
Specification |
| Common Power Type |
Hydraulic (Optional: motor type) |
| Hydraulic Power |
4-5.5Kw, customizable |
| Blade Material |
Cr12 Mov |
| Hardness |
Quenched treatment HRC 58 - 62° |
Product Collection Options
| Solution 1: Run-out Table |
Solution 2: Auto Stacker |
Power Type: Non-powered, mainly manual handling Dimension: Length 4m, customizable |
Power Type: Motorized, 3Kw Dimension: Length 4m-6m, customizable |

PLC Control Cabinet
| Parameter |
Specification |
| PLC Brand |
Delta, customizable |
| Encoder Brand |
Omron, customizable |
| Touch Screen |
MCGS, customizable |
| Power Supply |
380v, 50HZ, 3Phase (Customer requirement dependent) |
| Language |
Chinese + English, Spanish, French, Russian, etc |
| Operation Type |
Manual / Auto two-type switch |

Hydraulic Power Unit (HPU)
| Parameter |
Specification |
| Motor Power |
5.5Kw |
| Oil Required |
N32 or N46 hydraulic oil |
| Design |
Fan cooling system included |
| Optional Installation |
Can be installed on or inside roll former to save space |

Production Line Components
| Component |
Quantity |
| Hydraulic Decoiler |
1 set |
| Roll Former |
1 set |
| Hydraulic Cutter |
1 set |
| Out Table |
2 sets |
| PLC Cabinet |
1 set |
| Hydraulic Station |
1 set |
Customization Options
This production line offers extensive customization capabilities including adjustable roll forming stations for varied arc depths, hydraulic cutter lengths, and material thickness compatibility. Optional features include PLC-controlled speed adjustment, chain drive reinforcement, and compatibility with aluminum or galvanized steel. Customers can tailor output specifications to match specific roof profiles or design requirements.

System Analysis
- Decoiler: Unwinds metal coil, supports large rolls, ensures smooth material feed
- Guide System: Aligns material for precise forming, reduces waste and improves efficiency
- Roll Forming Machine: Chain-driven with wall panel structure, forms multi-arc IBR roof panels
- Hydraulic Cutter: Provides accurate length cutting with stable hydraulic system, reduces manual labor
- Out Table: Collects finished panels, supports stacking operations, minimizes product damage