High-Speed Chain Drive Roll Former for IBR Roof Panel Production
This integrated cold roll forming production system is designed to support the continuous fabrication of trapezoidal IBR metal roofing panels used across a wide range of construction environments. The equipment is built with a reinforced machine frame and precision-engineered forming stations to ensure stable operation and consistent profile accuracy during long production cycles. Advanced safety devices, including protective covers and emergency stop systems, help create a secure working environment while minimizing downtime.
The line is suitable for roofing applications in residential housing, commercial facilities, and large-scale industrial buildings, providing manufacturers with an efficient, reliable, and scalable solution for high-volume metal roof panel production.
Production Line Overview
Designed for roofing manufacturers serving diverse market segments, this production line delivers reliable, high-efficiency output of popular IBR roof panels with enhanced operational safety and quality control.
Guide System
Forming Stations
20mm Thick Frame
IBR Roof Panel Profile
The IBR roof panel features a trapezoidal profile with consistent wave height and spacing, manufactured from 0.4-0.8mm galvanized steel coil. Engineered for structural rigidity, corrosion resistance, and lightweight performance in demanding construction environments.
Material: Galvanized Steel / PPGI / Aluminum
Thickness: 0.3-0.8mm
Yield Strength: 200-350 Mpa
Tensile Stress: 200-350 Mpa
Production Process
Flow Chart: Hydraulic Decoiler → Entry Guide → Roll Former → Hydraulic Cutter → Run-out Table

The chain-driven roll former with wall panel frame ensures precise shaping of IBR roofing profiles with consistent wave formation. Hydraulic cutting delivers clean, accurate panel lengths for continuous high-speed production of durable metal roof panels.
Key Features
This production line combines robust wall panel frame design with chain drive technology and comprehensive protective covers for operator safety and reduced maintenance. The 5T hydraulic decoiler ensures stable material feed, while hydraulic cutting provides precise, burr-free cuts for high-quality IBR roof panel manufacturing.
Technical Specifications
Decoiler Unit
| Structure |
Double-support |
| Working Form |
Manual, motorized, or hydraulic |
| Loading Capacity |
5T/7T/10T, customizable |
| Coil Width |
1250mm, customizable |
| Inner Diameter |
Φ450 - Φ550 mm |
| Outer Diameter |
1500 mm |
| Model |
DC-MU1 |
Optional Decoiler Upgrades
Motorized Decoiler
Stand Structure Decoiler
Hydraulic Decoiler with Loading Car
Guiding System with Pre-Cut Broaching Shear
Guiding Roller: Adjusts coil feeding width
Pre-cut Broaching Shear: Cuts steel coil before roll forming
Digital Display: Direct feeding width monitoring
Roll Forming Machine
| Working Speed |
Approximately 20 m/min |
| Structure |
Wall panel type (Cast-iron stands or guide pillar optional) |
| Driving System |
Chain system (Gearbox optional) |
| Number of Forming Stations |
18 stands |
| Shaft Diameter |
70mm solid shaft |
| Motor Power |
5.5 Kw |
| Roller Material |
45# steel polished and chromed HRC58-62° |
| Shaft Material |
High grade 45# steel polished (CNC lathe) |
| Steel Coil Material |
PPGI or GI |
| Steel Coil Thickness |
0.25-0.8mm |
Optional Safety Cover Upgrades
Mounted Inside: No Cover Required
Solid Cover For Chain
Mesh Safety Cover
Cutting System
| Common Power Type |
Hydraulic (Motor type optional) |
| Hydraulic Power |
4-5.5Kw, customizable |
| Blade Material |
Cr12 Mov |
| Hardness |
Quenched treatment HRC 58-62° |
Product Collection Solutions
Solution 1: Run-out Table
Power Type: Non-powered, mainly manual handling
Dimension: Length 4m, customizable
Solution 2: Auto Stacker
Power Type: Motorized, 3Kw
Dimension: Length 4m-6m, customizable
Run-out Table
Auto Stacker
PLC Control Cabinet
| PLC Brand |
Delta, customizable |
| Power Supply |
380v, 50HZ, 3Phase (Customer requirement dependent) |
| Encoder Brand |
Omron, customizable |
| Language |
Chinese + English, Spanish, French, Russian, etc |
| Touch Screen |
MCGS, customizable |
| Operation Type |
Manual/auto two-type switch |
Hanging-Arm Control Box
Standing Control Box
Hydraulic Power Unit (HPU)
| Motor Power |
5.5Kw |
| Oil Required |
N32 or N46 hydraulic oil |
| Design |
Fan cooling system included |
| Optional Installation |
Can be installed on or inside roll former to save space |
System Analysis
Hydraulic Decoiler: Provides stable coil unwinding with hydraulic tension control to reduce material deformation
Guiding System: Ensures precise coil alignment and minimizes edge damage
Roll Former: Wall panel frame enhances rigidity; chain drive with cover improves safety and reduces wear
Hydraulic Cutter: Offers precise, smooth cuts without burrs; hydraulic drive ensures low vibration and long life
Out Table: Supports formed panels to reduce deformation and facilitates handling
Production Line Components
| Component |
Quantity |
| Manual Decoiler |
1 set |
| Roll Former |
1 set |
| Hydraulic Cutter |
1 set |
| Out Table |
2 sets |
| PLC Cabinet |
1 set |
| Hydraulic Station |
1 set |
Customization Options
We offer comprehensive customization for this IBR roof panel production line, including adjustable forming stations to match specific panel profiles, variable hydraulic cutter lengths, optional automatic feeding systems, and protective chain guards. The line can be tailored for coil thickness (0.3-0.8mm) and width adjustments to meet diverse market requirements.