Compact High Performance Wire Mesh Demister Pads Low Energy Loss

Product Snapshot
Compact High Performance Wire Mesh Demister Pads Low Energy Loss are engineered mist eliminators designed to remove entrained liquid droplets and aerosols from gas streams while occupying minimal internal vessel space. The product balances superior droplet capture with low flow resistance to reduce blower and pump power requirements, making it ideal for retrofit projects and space constrained new builds.

How it works
A sequence of knitted or woven wire layers creates a graded coalescing matrix. Large droplets are intercepted by coarse outer layers while finer mist is progressively captured in inner fine layers. Coalesced liquid drains by gravity back into the process, preventing carryover and protecting downstream equipment.

Typical Specifications

Key Features

• Compact low profile design for minimal internal intrusion and easier vessel access.

• Graded multilayer matrix for staged capture and low re-entrainment.

• Wide material choices to match process chemistry and temperature.

• Modular cartridges for simple lift out inspection and replacement.

• Engineered pore distribution for predictable pressure loss across turndown.

Benefits

• Protects heat exchangers, compressors and downstream instruments from liquid carryover.

• Reduces operating costs by lowering system pressure drop and associated energy consumption.

• Shortens maintenance outages due to quick module swaps and easy cleaning.

• Flexible for new build and retrofit installations across petrochemical chemical, power and marine industries.

• Supplied with traceable material certificates and performance verification.

Applications
Scrubbers absorbers knockout drums vapor recovery units steam separators fractionation columns offshore topside modules and environmental control equipment where compact demisting and low operational loss are required.

Manufacturing & Quality
Wire is precision knitted or woven then formed into specified layer stacks. Layers are compacted and secured into framed modules or free cakes depending on configuration. QA includes dimensional checks, material mill test reports (MTR), and bench tests for pressure drop and separation under reference conditions. Nonmetallic versions undergo chemical compatibility and thermal stability testing.

Installation & Maintenance Tips
Install modules following orientation marks so drainage faces the return path. Ensure uniform inlet distribution using diffusers or perforated plates to avoid channeling. Leave small thermal clearance to the shell to prevent binding. Routine maintenance typically includes visual inspection and occasional low pressure washing; heavily soiled units can be removed module by module for offline cleaning or replacement.

Packaging & Lead Time
Export grade packaging with desiccants and corrosion inhibitors is standard. Typical lead time 12–25 working days depending on material and customization. Engineering support for selection, sizing and 2D/3D drawings is provided.