Wire Mesh Demister Pad High Efficiency Corrosion Resistant Easy Install
Product Introduction
The Wire Mesh Demister Pad High Efficiency Corrosion Resistant Easy Install is a slim profile multilayer demisting solution designed to remove entrained liquid droplets from gas streams while keeping vessel internals compact. Engineered for continuous industrial operation the pad combines graded wire packing and tuned pore structure to capture fine droplets and minimize reentrainment. Available in metallic alloys and high performance polymers the product suits aggressive chemical atmospheres high humidity and offshore environments and is ideal for both new builds and retrofits.
Specification Table (Typical)
Item | Typical Value |
---|---|
Materials | 304 SS 316L SS Monel Hastelloy Titanium PTFE Polypropylene |
Layer Density | 60 100 160 220 kg m³ customizable |
Wire Diameter | 0.06 0.35 mm |
Pad Depth | 20 40 60 100 mm or custom |
Removal Efficiency | ≥99% for droplets ≥3–5 μm with optimized stacking |
Typical Pressure Drop | ≤200 Pa at recommended face velocity |
Operating Temp Range | −40 °C to 350 °C material dependent |
Standard Shapes | Rectangular Round Segmental Custom |
Applications
Used widely in petrochemical scrubbers knockout drums vapor recovery units steam separators and process skids. Also suitable for offshore topside equipment chemical plants and environmental control systems where compact demisting with low operational losses is required.
Key Features
• Graded multilayer construction that traps droplets progressively to reduce carryover
• Tuned pore distribution for low reentrainment and predictable pressure drop
• Multiple material options for corrosion resistance to acids alkalis and saline fog
• Modular insert panels for fast removal inspection and replacement without heavy lifting
• Nonmetallic and PTFE lined versions for extreme corrosion or fouling service
Advantages
• High reliability in continuous service extending downstream equipment life
• Energy saving through reduced pressure loss across the demister element
• Easy retrofit into existing vessels reducing piping downtime and civil work
• Customizable profiles to meet face velocity flow and space restrictions
• Factory tested performance with material traceability documentation
Installation and Maintenance
Pads are supplied with simple framing options and clear orientation markings. Modular units slide into slots or support rings and can be removed for inspection with minimal downtime. Routine visual inspection and occasional washing are typically sufficient to maintain performance.
Packaging Lead Time and Support
Export safe packaging with desiccant and corrosion inhibitor is standard. Typical lead time 10 to 20 working days depending on customization. Engineering support for selection sizing and 2D or 3D drawing is available on request.
Packaging Shipping
Packaging :Export wooden crates pallets or boxed with desiccant and corrosion inhibitor
Shipping :By sea air or courier
Lead time :Standard units 10–15 business days Custom 15–30 business days
Call to Action
Please upload your vessel drawing or provide flange dimensions available depth and gas flow rate for fast quotatio