Specifications
Brand Name :
yue lin sen
Model Number :
Y2259
Certification :
ISO9001 ISO13485
Place of Origin :
Dongguan, Guangdong
MOQ :
100 pcs
Price :
0.5-20
Payment Terms :
T/T
Supply Ability :
5000000pcs
Delivery Time :
5-8 working days
Packaging Details :
Vacuum packaging carton
Type :
CNC
Weight :
2000kg
Tool Type :
Indexable carbide inserts
Specification :
200*250*400
Z-Axis Travel :
600 mm
Tool Capacity :
12
Dimensions :
2000mm x 1500mm x 1800mm
Production Capacity :
500000
Coolant System :
Yes
Model No :
12*215
Tool Size :
25 mm square
Repeatability :
±0.005 mm
Tool Changer Capacity :
12 Tools
Maximum Turning Diameter :
300mm
Spindle Motor Power :
7.5 kW
Description

Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts

Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts

Product Application:

These are high-strength, wear-resistant, and corrosion-protected long shaft components designed for applications involving significant torque, bending stress, and harsh operating environments.

  • Heavy Machinery & Power Transmission: Transmission shafts, pump shafts, gearbox input/output shafts, and drive spindles for industrial equipment, agricultural machinery, and construction vehicles.

  • Automotive & Racing Components: Axle shafts, camshafts, steering column shafts, and custom suspension linkage rods requiring high fatigue strength and durability.

  • Hydraulic & Pneumatic Systems: Piston rods for hydraulic cylinders, valve stems in high-pressure systems, and actuator shafts.

  • Material Handling Equipment: Conveyor drive shafts, roller shafts, and lifting spindle rods.

  • Mining & Oilfield Equipment: Drill string components (non-threaded sections), shafting for mud pumps, and other high-abrasion, high-load applications.


Product Description:

We manufacture precision long shaft components from 42CrMo (AISI 4140/4142 equivalent) alloy steel, undergoing a complete performance-enhancing process. The parts are first precision CNC machined from annealed bar stock to the required complex geometry, which may include steps, keyways, splines, threads, and bearing journals. Following machining, they undergo quench and temper heat treatment to achieve a specified core hardness (typically in the range of 28-32 HRC for toughness, up to 40+ HRC for wear surfaces) and high tensile strength. Finally, a black oxide (blackening) surface treatment is applied, which provides mild corrosion resistance, reduces light glare, and improves aesthetics and oil retention. This combination results in a component that is dimensionally accurate, extremely strong, resistant to wear, and protected against rust, ideal for critical rotating or sliding applications.


Product Technical Parameters:

Category Parameter Details / Specification
Base Material Material 42CrMo Alloy Steel (Equivalent to AISI 4140/4142, DIN 1.7225)
Pre-Machining State Typically supplied as annealed/hot-rolled round bar for optimal machinability.
Heat Treatment Process Quench and Temper (Through-Hardening).
Core Hardness Customizable. Common ranges:
28-32 HRC: High strength with good toughness.
35-40 HRC: Higher wear resistance.
(Specify target value).
Case Hardness Generally same as core (through-hardened). Induction hardening for specific surface areas can be specified separately.
Resultant Properties High tensile strength (e.g., 900-1200 MPa+), good fatigue strength, and impact resistance.
Surface Treatment Process Black Oxide (Hot Blackening) per AMS 2485 or similar.
Coating Properties Provides a black, matte finish. Offers mild corrosion resistance, absorbs oil to improve lubricity, and reduces light reflection. Not a plating; minimal dimensional change.
Coating Thickness Very thin, typically 0.5-1.5 µm.
Component Geometry Type Long Shafts, Axles, Piston Rods, Rotary Pins.
Key Features Steps, diameters, keyways (to DIN 6885/ISO 773), splines (to DIN 5480/ANSI B92.1), threads (metric/Unified), grooves, flats, drilled cross-holes.
Dimensions & Precision Diameter Range Ø10 mm to Ø150 mm (machinable).
Length-to-Diameter Ratio Capable of machining long shafts; L/D ratios up to 20:1 or more with proper support and process control.
As-Machined Tolerance Before heat treat: ±0.05 mm on diameters. Critical journals/bearing fits may be machined oversize to allow for final grinding post-HT.
Post-HT & Grinding Tolerance If ground after heat treatment: ±0.01 mm achievable on critical diameters.
Straightness Critical for long shafts. Can be controlled and specified (e.g., < 0.1 mm per 500 mm).
Manufacturing Process Sequence 1. CNC Turning/Milling (Annealed State) → 2. Heat Treatment (Quench & Temper) → 3. (Optional) Straightening/Centerless Grinding → 4. Black Oxide Treatment.
Quality Assurance Inspection Dimensional inspection pre & post-HT. Hardness testing (Rockwell C). Visual inspection of black oxide coating.
Documentation Material Certification (Chemical & Mechanical), Heat Treat Certificate (Process & Hardness), Dimensional Inspection Report.
Traceability Full traceability of material and processing steps maintained.

Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts

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Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts

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Brand Name :
yue lin sen
Model Number :
Y2259
Certification :
ISO9001 ISO13485
Place of Origin :
Dongguan, Guangdong
MOQ :
100 pcs
Price :
0.5-20
Contact Supplier
video
Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts
Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts
Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts
Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts
Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts
Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts
Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts
Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts
Blackening Heat Treatment With Hardness Of 42CRMO Material CNC Milling Long Shaft Parts

Dongguan Yuelinsen Metal Technology Co., Ltd.

Verified Supplier
1 Years
guangdong, dongguan
Since 2018
Business Type :
Manufacturer, Exporter, Seller
Total Annual :
1 million-2 million
Employee Number :
20~50
Certification Level :
Verified Supplier
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