Fully Automatic Vial Liquid Filling Line for 30-500ml Glass and Plastic Bottles with Advanced Safety Features

Engineered for sterile manufacturing and pharmaceutical production, this fully automatic liquid filling line is designed to process both glass and plastic bottles ranging from 30ml to 500ml. The system integrates bottle rinsing, liquid filling, stoppering (plugging), and capping into a continuous, high-efficiency workflow, ensuring precise dosage consistency and strict contamination control.

Core System Features

• Interlocking Automation & Safety Protocols: Features a comprehensive network of optical sensors enforcing strict operational rules, including "No Bottle - No Rinse," "No Wash Gas," "No Bottle - No Fill," "No Bottle - No Cap," and "No Bottle - No Plug." The system automatically triggers alarms and safe-shutdown sequences upon detecting anomalies, preventing material waste and ensuring safe operation.

• Scalable Precision Dispensing: Available in configurations of 4, 6, 8, or 10 filling heads. The dispensing mechanism can be customized with either stainless steel piston pumps or peristaltic pumps to accommodate different fluid viscosities, achieving a volumetric accuracy of ±0.5% to ±1%.

• Intelligent PLC Control Interface: Operated via a centralized Programmable Logic Controller (PLC) with an intuitive touchscreen panel. The interface provides real-time monitoring of filling speeds and volumes while generating electronic production records for strict batch traceability.

• Rapid Modular Changeover: The production line utilizes a modular structural design. Operators can transition between different bottle geometries and volume formats in under 30 minutes, minimizing line downtime and maximizing operational productivity.

Technical Specifications

Regulatory Compliance & Validation Support

Our equipment is engineered to meet strict international regulatory standards, ensuring seamless integration into your facility's quality management systems.

• Complete Validation Documentation (DQ/IQ/OQ/PQ): We provide comprehensive validation protocols to support your regulatory submissions, including Design, Installation, Operational, and Performance Qualifications, alongside complete material traceability certificates for all product-contact components (including FDA food-grade certified materials).

• GMP & ISO 13485 Compliant Sanitary Design: Built strictly to Good Manufacturing Practice (GMP) and ISO 13485 principles. The equipment features crevice-free stainless steel construction and is fully compatible with CIP/SIP (Clean-in-Place / Sterilize-in-Place) procedures to eliminate contamination risks.

• Data Integrity & Traceability: Designed to support FDA 21 CFR Part 11 requirements. Our intelligent PLC systems feature secure multi-level user access, automated electronic audit trails, and real-time batch data recording that can be easily exported or integrated into your SCADA/MES systems.