Sterile Vial Filling Machine - Automated Vial Filler
Full Automatic Filling LYGZ-6/8/10 (2000-3500 BPH)
The LYGZ-6/8/10 series is a fully automatic sterile vial filling machine designed for high-throughput filling of 10-50 ml vials with oral liquids, serums, toners, and similar products in Sterile and cosmetic production. As a source manufacturer, we provide competitive pricing, turnkey installation, operator training, spare parts, and rapid warranty support to ensure maximum uptime and ROI.
Key Features
- Fully automatic operation with 6/8/10 filling heads (customizable to 12)
- Piston or peristaltic pump options for varying viscosities and shear-sensitive products
- CIP/SIP integration for sterile production loops
- Optional Class 100 LAF (laminar airflow) and nitrogen purging for aseptic processing
- High filling accuracy (±0.5-1.0%), breakage rate <0.5%, and capping pass rate >99%
- GMP/ISO 13485 compliant design with FDA/medical-grade contact parts
- Supports glass/plastic vials; MES connectivity available
Technical Specifications
| Parameter |
Details |
| Applicable Vial Volume |
10-50 ml |
| Bottle Material |
Glass, plastic |
| Filling Mode |
Fully automatic |
| Filling Heads |
6 / 8 / 10 (customizable to 12) |
| Capacity (10 ml vials) |
LYGZ-6: 2000-2500 BPH; LYGZ-8: 2500-3000 BPH; LYGZ-10: 3000-3500 BPH |
| Filling Accuracy |
±0.5-1.0% |
| Breakage Rate |
<0.5% |
| Capping Pass Rate |
>99% |
| Pump Options |
Piston or peristaltic; CIP/SIP available |
| Optional Features |
Class 100 LAF, nitrogen purging, sterile gloves, MES connectivity |
| Certifications |
GMP / ISO 13485 design; FDA/medical-grade contact parts |
Application Scenarios
Steriles: Oral liquids, vitamin drops, sterile serums.
Cosmetics: Skincare essences, hydrating toners, serums.
Ideal for mid-to-high volume aseptic filling lines requiring sterility, precision, and minimal downtime.
Selection Guide
| Product Type |
Recommended Pump |
Key Options |
| Low-viscosity (e.g., oral liquids) |
Piston |
CIP/SIP, standard setup |
| Shear-sensitive (e.g., serums/toners) |
Peristaltic |
Nitrogen purging, Class 100 LAF |
| High-throughput |
10-head model |
MES for integration |
| Budget-conscious |
6-head model |
Basic CIP |
Choose based on viscosity, sterility needs, and output (e.g., LYGZ-8 for 2500-3000 BPH balanced performance).
Frequently Asked Questions
Q: What vial sizes does it support?
A: 10-50 ml glass or plastic vials.
Q: Is it suitable for aseptic production?
A: Yes, with Class 100 LAF, nitrogen purging, and CIP/SIP for sterile loops.
Q: What after-sales support is provided?
A: On-site commissioning, training (remote/onsite), spare parts, and warranty service.
Q: How accurate is the filling?
A: ±0.5-1.0% with <0.5% breakage and >99% capping pass rate.
Q: Can it handle custom configurations?
A: Yes, up to 12 heads; contact for quotes.
For quotations, configuration advice, factory demos, or related products like vial cappers or labelers, contact our sales team—direct manufacturer pricing and full support assured.