Automatic Vial Filling Line for Lyophilized Powder: Ultrasonic Washing, Hot Wind Oven Drying with Peristaltic Pump

The LYKXGF2-30 Vial Filling Line (model: LYQCL120+LYASMR 620/48+LYKGF12) is a fully automated, GMP-compliant production line for 2-30ml national standard vials, featuring ultrasonic washing, hot wind oven drying, and precise peristaltic pump filling for lyophilized powders. It delivers capacities of 6000-26000 pcs/h with high sterility and efficiency, ideal for vaccines, biologics, and injectables.

Key Specifications

Core Innovations and Process Flow

1. Ultrasonic Washing: Multi-stage cleaning with 99.9% particulate removal using water, WFI, and compressed air.
2. Hot Wind Oven Drying: Adjustable 50-120°C airflow dries vials in 15 minutes, ensuring moisture-free preparation for lyophilization.
3. Peristaltic Pump Filling: ±1% accuracy for uniform powder dosing, suitable for shear-sensitive biologics.
4. Full Automation: From washing to capping, reducing human intervention by 80% and contamination risks.

The line supports end-to-end processes including pre-filling nitrogen, filling, stoppering, and capping, with energy-efficient design cutting costs by 30%.

Application Scenarios

• Lyophilized Vaccines: Inert gas purging maintains antigen stability.
• Biotech APIs: Gentle handling preserves protein integrity.
• Diagnostic Reagents: High-speed output up to 500 vials/min for IVD kits.
• Antibiotics/Insulin: Proven in harsh environments (45°C/85% RH) for Middle Eastern pharma production.

Trusted for clinical/commercial scales, with capacities up to 24,000 vials/shift for liquids and 18,000 for powders.1

Selection Guide: Key Points for Buyers

• Production Scale: Choose based on output (6000-26000 pcs/h); scalable for small-batch high-mix or large runs.
• Compliance: FDA/WHO-ready with CIP/SIP, real-time monitoring, and low breakage (≤0.5%).
• Customization: Adapt for powder/liquid/lyophilization; add lyophilizer for 22,100 x 2ml vials/batch.
• Energy/Cost: Low-power motors and heat recovery; downtime reduced by 40%.
• Compare Models: Similar lines offer 50-400 vials/min; select for vial size (2-100ml) and fill accuracy (±0.5%).124

Related Products: Explore Medical Liquid Vials Filling Capping Machine for non-powder liquids or Vial Powder Production Line for auger filling alternatives.