High Speed 1500m/min Tandem Extruder for Automotive Wire with φ1.2mm-φ5mm Extrusion Production Line
Product Overview
Automotive Wire High Speed Extrusion Production Line 1500m/min
- Advanced Cooling Technology - Rapid and effective cooling ensures insulation stability with water troughs and air-cooling systems for fast solidification and perfect finish.
- Excellence in Every Layer - Perfect adhesion, uniformity, and quality for single insulation layer or multi-layer jacketing applications.
- Future-Ready Technology - Built with upgradeability for Industry 4.0 systems integration, remote diagnostics, and IoT sensors.
This automated production line is specially designed for wire and cable manufacturing, enabling continuous insulation coating of metal conductors (copper/aluminum). Compatible with KPS cone-shaped reel fully automatic wire take-up machines, double-head coiling machines, and double-reel semi-automatic wire take-up machines.
Applications
Suitable for single-color, single-color strip, double-color strip, and full-cover extrusion of thermoplastic insulation materials including PVC, PP, PE, XLPE, and low-smoke halogen-free materials. Meets German, Japanese, Korean, Italian and other automotive wire insulation extrusion standards.
Suitable conductor: 0.22mm²–6mm²
Finished outer diameter: φ1.2mm-φ5mm
Line speed: KPS take-up Max 1500m/min
Double-head coiling machine: Max 1000m/min
Double-reel semi-automatic take-up: Max 1000m/min
Technical Specifications
| Screw specification (mm) |
Φ50 |
Φ70 |
Φ80 |
Φ90 |
Φ100 |
Φ120 |
Φ150 |
| Maximum screw speed (rpm) |
120 |
120 |
110 |
90 |
80 |
70 |
60 |
| PVC output (kg/h) |
100 |
180 |
280 |
360 |
430 |
500 |
800 |
| PE output (kg/h) |
50 |
90 |
140 |
180 |
200 |
280 |
400 |
| PP output (kg/h) |
40 |
90 |
110 |
140 |
- |
- |
- |
| Aspect ratio (L/D) |
(24-26):1 |
| Drive power (kW AC) |
22 |
45 |
55 |
75 |
90 |
132 |
160 |
| Barrel temperature control areas |
4 |
4 |
5 |
5 |
6 |
7 |
8 |
| Screw specification (mm) |
φ35 |
φ40 |
φ50 |
φ65 |
| Mechanical type |
Reclining/horizontal |
Reclining/horizontal |
Horizontal |
Horizontal |
| Maximum screw speed (rpm) |
60/120 |
60/120 |
120 |
110 |
| PVC output (kg/h) |
20/30 |
20/35 |
100 |
160 |
| PE output (kg/h) |
10/25 |
14/30 |
50 |
75 |
| PP output (kg/h) |
14/25 |
16/30 |
40 |
80 |
| Drive power (kW AC) |
5.5/11 |
5.5/15 |
22 |
45 |
| Barrel temperature control areas |
3 |
3 |
4 |
4 |