Product Overview
The H1Z2Z2-K Solar Photovoltaic Cable is a high-performance single-core flexible cable specifically designed for photovoltaic power systems. Rated at AC 1.0/1.0kV and DC 1.5kV, this cable is the industry standard for connecting solar panels, inverters, and distribution equipment in solar energy installations.
Manufactured in strict accordance with EN 50618:2014, the H1Z2Z2-K cable features a tinned copper conductor (Class 5 flexible), double-layer cross-linked halogen-free insulation, and a UV-resistant outer sheath. It is designed for long-term outdoor use in harsh environmental conditions, with an expected service life of 25+ years under normal operating conditions.
Standard: EN 50618:2014
Voltage rating: AC 1.0/1.0kV (U₀/U) – DC 1.5kV (U₀)
Maximum DC voltage: 1.8kV
Number of cores: Single core
Conductor: Tinned copper, Class 5 (flexible) per IEC 60228
Insulation: Cross-linked halogen-free flame retardant (XL-HFFR)
Outer sheath: Cross-linked halogen-free flame retardant (XL-HFFR), UV resistant
Key Features
| Feature | Benefit |
|---|---|
| Tinned copper conductor – Class 5 | Excellent flexibility for easy installation; tin coating provides superior corrosion resistance in harsh environments |
| Cross-linked XL-HFFR insulation | High thermal rating (120°C), excellent dielectric strength, halogen-free |
| Double-layer sheath construction | Enhanced mechanical protection, superior resistance to UV, ozone, and chemicals |
| DC 1.5kV voltage rating | Suitable for modern high-voltage photovoltaic systems |
| Wide temperature range | -40°C to +120°C – performs in extreme climates from deserts to arctic regions |
| UV resistance | Designed for permanent outdoor exposure – no degradation from sunlight |
| Halogen-free and low smoke | Safe for use in populated areas – zero halogen emissions, low smoke density |
| Flame retardant | Self-extinguishing – meets IEC 60332-1-2 requirements |
| 25+ year service life | Matches the lifespan of modern solar panels |
| One-step stripping | Insulation and sheath can be stripped together – faster termination |
Applications
The H1Z2Z2-K Solar Photovoltaic Cable is specifically designed for photovoltaic power systems:
1. DC Side of PV Systems
Panel-to-panel connections – Series connections between solar panels
String-to-combiner box – Parallel connections from panel strings to DC combiner boxes
Combiner box to inverter – Main DC feed to the solar inverter
2. AC Side of PV Systems
Inverter to step-up transformer – Low voltage AC connections
Transformer to distribution panel – Power distribution connections
Grid connection – Feed to utility grid or user loads
3. Installation Environments
Utility-scale solar farms – Large ground-mounted PV plants
Commercial rooftop systems – Factory, warehouse, and shopping mall installations
Residential solar systems – Home rooftop PV arrays
Floating solar farms – Water-resistant performance
Agrivoltaic systems – Solar panels combined with agriculture
4. Suitable for Extreme Conditions
Desert environments – High temperature and UV exposure
Coastal areas – Salt spray and high humidity
High altitude regions – Extreme temperature differentials
Cold climates – Arctic and alpine regions (rated to -40°C)
Construction Details
| Layer | Material | Specification | Function |
|---|---|---|---|
| Conductor | Tinned copper | Class 5 (flexible) per IEC 60228 – finely stranded | High flexibility, corrosion resistance, excellent conductivity |
| Insulation | Cross-linked halogen-free flame retardant (XL-HFFR) | Electron beam cross-linked | High thermal rating (120°C), electrical isolation, halogen-free |
| Outer Sheath | Cross-linked halogen-free flame retardant (XL-HFFR) | Electron beam cross-linked, UV stabilized | Mechanical protection, UV resistance, weather resistance |
Double-Layer Sheath Design
The H1Z2Z2-K cable features a double-layer sheath construction:
Insulation layer – Provides electrical isolation and thermal protection
Separate outer sheath – Offers enhanced mechanical protection and UV resistance
This design is achieved through electron beam (E-beam) cross-linking using advanced equipment such as the Russian radiation cross-linking particle accelerator. This process significantly improves the cable's thermal, mechanical, and chemical properties, making it exceptionally resistant to pressure, bending, tension, impact, and temperature extremes.
Technical Specifications
Electrical Characteristics
| Parameter | Value |
|---|---|
| AC Rated Voltage (U₀/U) | 1.0/1.0kV |
| DC Rated Voltage (U₀) | 1.5kV (between conductors and conductor to ground) |
| Maximum DC System Voltage (Uₘ) | 1.8kV |
| Test Voltage | 6.5kV AC / 6.5kV DC, 5 minutes |
Thermal Characteristics
| Parameter | Value |
|---|---|
| Maximum Conductor Temperature (Normal) | 120°C |
| Maximum Short Circuit Temperature | 250°C (≤5 seconds) |
| Ambient Temperature Range | -40°C to +90°C |
| Minimum Installation Temperature | -25°C |
Mechanical Characteristics
| Parameter | Value |
|---|---|
| Minimum Bending Radius (Fixed) | 4 × overall diameter |
| Minimum Bending Radius (Mobile) | 5 × overall diameter |
| Conductor Class | Class 5 (flexible) per IEC 60228 |
Available Conductor Sizes
| Cross Section (mm²) | Conductor Stranding (approx.) | Typical Use |
|---|---|---|
| 1.5mm² | 7/0.52mm (or similar) | Low-current panel connections |
| 2.5mm² | 7/0.67mm (or similar) | Standard panel connections |
| 4mm² | 7/0.85mm (or similar) | Medium string connections |
| 6mm² | 7/1.04mm (or similar) | Main string feeds |
| 10mm² | 7/1.35mm or 19/0.82mm | Combiner box feeds |
| 16mm² | 19/1.04mm | Main DC feeders |
| 25mm², 35mm², 50mm², 70mm², 95mm², 120mm², up to 240mm² | Class 5 flexible | Large utility-scale systems |
Other sizes available upon request. Please contact us for full conductor stranding tables.
Chemical and Environmental Resistance
| Property | Performance | Test Standard |
|---|---|---|
| Halogen-free | Zero halogen emission | IEC 60754-1 |
| Low smoke | Smoke density ≥60% light transmittance | IEC 61034 |
| UV resistance | Excellent – permanent outdoor use | EN 50618 |
| Ozone resistance | Resistant to ozone degradation | EN 50396 |
| Acid/alkali resistance | Good chemical resistance | EN 60811 |
| Water resistance | AD8 rating (long-term water immersion) | EN 50525-2-21 Annex E |
| Corrosive gases | Low acidity – minimal corrosivity | IEC 60754-2 |
Fire Performance
| Property | Performance | Test Standard |
|---|---|---|
| Flame retardant | Vertical flame test – self-extinguishing | IEC 60332-1-2 |
| Halogen content | Zero halogen | IEC 60754-1 |
| Smoke emission | Low smoke density ≥60% | IEC 61034-2 |
Service Life
Design life: 25+ years under normal operating conditions (per Arrhenius Diagram)
Heat aging: Tested for 20,000 hours at 120°C
Some manufacturers report service life exceeding 40 years
Standards Compliance
| Standard | Description |
|---|---|
| EN 50618:2014 | Electric cables for photovoltaic systems – Main product standard |
| IEC 60228 | Conductors of insulated cables – Class 5 flexible conductor |
| IEC 60332-1-2 | Tests on electric cables under fire conditions – Flame retardancy |
| IEC 60754-1/2 | Halogen-free and low corrosive gas emission |
| IEC 61034 | Smoke density measurement |
| EN 50575:2014+A1 | Cable fire performance certification (CPR) |
Key Certifications
TÜV Rheinland Certified – German independent third-party certification
CPR (Construction Products Regulation) – European fire performance certification
Comparison – H1Z2Z2-K vs Other Solar Cables
| Feature | H1Z2Z2-K | PV1-F (Older Standard) |
|---|---|---|
| Voltage rating (DC) | 1.5kV | 1.0kV |
| Standard | EN 50618:2014 | EN 50618 (older) or 2PfG |
| Temperature rating | 120°C | 90°C |
| Conductor | Tinned copper | Tinned copper |
| Insulation/sheath | Double-layer XL-HFFR | Single-layer or double-layer |
| UV resistance | Superior | Good |
| Service life | 25+ years | 25 years |
| Applications | Modern high-voltage systems | Older/standard systems |
*H1Z2Z2-K is the current industry standard for new solar installations, replacing older PV1-F cables in many applications.*
Installation Guidelines
Preparation
Inspect the cable for any damage before installation
Store cables in a clean, dry area, protected from direct sunlight and moisture
Avoid sharp edges during pulling to prevent sheath damage
Bending Radius
| Installation Type | Minimum Bending Radius |
|---|---|
| Fixed installation | 4 × overall diameter |
| Mobile/flexing installation | 5 × overall diameter |
Temperature Limits for Installation
Minimum installation temperature: -25°C
If ambient temperature is below -25°C, the cable should be stored in a warm environment (>0°C) for at least 24 hours before installation
Termination
Use connectors designed for photovoltaic systems
Strip back insulation and sheath together – H1Z2Z2-K supports one-step stripping for faster termination
Use proper crimping tools – do not use screw connections on Class 5 stranded conductors
Follow connector manufacturer's recommended crimping force and tooling
Cable Routing
Avoid sharp bends – maintain minimum bending radius
Protect from mechanical damage – use conduit or cable trays in high-traffic areas
Provide adequate support – prevent sagging and stress on connections
Separate from AC cables – avoid electromagnetic interference where possible
Packaging & Delivery
| Item | Details |
|---|---|
| Packaging | Standard wooden reels, steel-wooden reels, or coils |
| Standard Length per Reel | 500m, 1000m (custom lengths available) |
| Reel marking | Customer logo, sequential length measurement (customizable) |
| Lead Time | 10–20 days after deposit confirmation (standard sizes) |
| Shipping Methods | Sea freight, air freight, express courier (sample orders) |
Available Colors
| Component | Standard Colors | Custom Options |
|---|---|---|
| Insulation | Black | Non-standard upon request |
| Sheath | Black, Red | Custom colors available |
Red and black sheaths are commonly used for polarity identification in DC circuits (Red = Positive, Black = Negative).
Why Choose Our H1Z2Z2-K Cable?
| Advantage | Description |
|---|---|
| Direct manufacturer | Competitive factory pricing, no middleman markups |
| EN 50618:2014 certified | Full compliance with international photovoltaic cable standard |
| TÜV Rheinland certified | Independent third-party quality assurance |
| Superior double-layer sheath | Enhanced UV, ozone, and chemical resistance |
| Class 5 tinned copper conductor | Excellent flexibility for tight spaces, corrosion protection |
| Wide size range | Available from 1.5mm² to 240mm² |
| 25+ year service life | Matches solar panel lifespan |
| Free samples | Available upon request (shipping cost only) |
| 12-month warranty | Against manufacturing defects |
| OEM/ODM supported | Custom printing, packaging, and labeling |
| Global shipping | Experienced in export logistics worldwide |
Frequently Asked Questions (FAQ)
Q: What does H1Z2Z2-K stand for?
A: H1Z2Z2-K is the Harmonized designation under EN 50618:
H = Harmonized European standard
1 = Highest mechanical requirements
Z2 = Cross-linked halogen-free compound (for insulation)
Z2 = Cross-linked halogen-free compound (for sheath)
K = Flexible conductor (Class 5)
Q: What is the voltage rating of H1Z2Z2-K cable?
A: The cable is rated for AC 1.0/1.0kV and DC 1.5kV, with a maximum DC system voltage of 1.8kV.
Q: What is the temperature rating of the cable?
A: The maximum continuous conductor temperature is 120°C, with a short circuit temperature of 250°C. The ambient temperature range is -40°C to +90°C.
Q: What is the expected service life?
A: The cable is designed for 25+ years under normal conditions. Some manufacturers report service life exceeding 40 years.
Q: Is this cable suitable for outdoor use?
A: Yes. The UV-resistant XL-HFFR sheath is specifically designed for permanent outdoor exposure in direct sunlight.
Q: Is the cable halogen-free?
A: Yes. Both the insulation and sheath are halogen-free compounds, meeting IEC 60754-1/2 for zero halogen and low corrosive gas emission.
Q: What is the difference between H1Z2Z2-K and PV1-F?
A: H1Z2Z2-K is the newer standard (EN 50618:2014) with higher voltage rating (1.5kV DC vs 1.0kV DC) for modern high-voltage solar systems.
Q: Do you provide free samples?
A: Yes, we provide free samples of H1Z2Z2-K cable. The customer is only responsible for the shipping cost.




