Designed for reliable high-voltage power transmission in utility grids and heavy industrial projects, this 64/110kV copper conductor XLPE insulated power cable combines exceptional electrical performance, robust mechanical protection and superior fire safety. A welded corrugated aluminum sheath provides a 100% moisture barrier, while the flame retardant PE (FR-PE) outer jacket prevents flame propagation in cable tunnels and substations.
| Component | Material & Design |
|---|---|
| Product Model | YJLW03-FR / YJLW02-FR (IEC 62067 equivalent) |
| Rated Voltage | 64/110 kV (max. system voltage 126 kV) |
| Conductor | High-purity stranded copper, Class 2, compacted or Milliken |
| Conductor Screen | Semi-conducting XLPE compound |
| Insulation | Super-clean cross-linked polyethylene (XLPE) |
| Insulation Screen | Semi-conducting XLPE compound (strippable or bonded) |
| Water Blocking Layer | Semi-conducting waterproof cushioning tape |
| Metallic Sheath | Welded corrugated aluminum, shielding and moisture barrier |
| Outer Jacket | Flame retardant polyethylene (FR-PE) with conductive graphite coating |
| Nominal Cross Section (mm²) | Approx. Outer Diameter (mm) | Approx. Weight (kg/km) | Max. DC Resistance at 20°C (Ω/km) |
|---|---|---|---|
| 240 | 72.0 | 7,100 | 0.0754 |
| 400 | 79.0 | 9,300 | 0.0470 |
| 630 | 87.0 | 12,400 | 0.0283 |
| 800 | 93.0 | 14,800 | 0.0221 |
| 1000 | 101.0 | 17,900 | 0.0176 |
Custom cross sections up to 2500 mm² are available on B2B request.
Heavy-duty steel-wooden drums or full steel drums designed for international maritime transit. Routine tests, sample tests and factory acceptance tests (FAT) can be witnessed by third-party inspectors such as SGS and Intertek. Customized jacket printing, meter marking and specification printing are available.
Contact us for a fast quote, technical datasheet and samples.
Q1: What are the main benefits of a welded corrugated aluminum sheath over a lead sheath?
A: Welded corrugated aluminum sheathing provides excellent mechanical crush resistance and acts as a 100% moisture barrier, preventing water treeing in the XLPE insulation. Compared with traditional lead sheaths it is much lighter, reducing transport and installation costs, offers better fatigue resistance against thermal cycling, and is more environmentally friendly.
Q2: Does this 64/110kV cable comply with international IEC standards?
A: Yes. The cable is manufactured and tested in accordance with IEC 62067 and IEC 60228. For fire safety it complies with IEC 60332-1-2 and IEC 60332-3. Complete type test reports from audited third-party laboratories are available on request.
Q3: What is the minimum bending radius during installation?
A: The minimum bending radius is 20 times the overall cable outer diameter (20 x D) during installation, and 15 times the outer diameter (15 x D) when permanently fixed in position.
Q4: What is the maximum continuous conductor operating temperature?
A: The XLPE insulation supports a continuous conductor temperature of 90°C and a short-circuit emergency temperature of 250°C (max 5 s).
Q5: What packaging and logistics support do you provide for EPC projects?
A: Cables are supplied on heavy-duty steel-wooden or full steel drums treated for international maritime transit. We support FOB, CIF and DDU/DDP terms and welcome third-party factory acceptance tests from SGS, Intertek or Bureau Veritas.