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Keyence Image Recognition Sensor AI Auto Recognition Wide FOV For OK/NG Inspection
Keyence Image Recognition Sensor AI Auto Recognition Wide FOV For OK/NG Inspection
Specifications
Model Number :
IV4-HG500CA、IV4-G400MA、IV3-500CA、IV2-G500MA、IV4-H30F
Certification :
UL、CSA、EMC
Place of Origin :
Japan
MOQ :
1
Price :
$1,149.00-$5,800
Payment Terms :
L/C,D/A,D/P,T/T,Western Union
Delivery Time :
3-5Workday
Packaging Details :
Original Pakage
Sensor Type :
AI Integrated Image Recognition Sensor
Resolution :
1280 x 960 Pixels (High Definition)
Detection Speed :
Up to 250 pieces/min (IV4 Series)
Setup Interface :
Touchscreen Controller (IV4-H30) / PC Software
Field of View :
Wide Angle (Up to 2700mm FOV on IV3)
Network Protocol :
EtherNet/IP, PROFINET, TCP/IP Supported
Shipping Term :
International Express（DHL/FEDEX/TNT/UPS/ARAMEX）/Sea Freight / Air Freight / International Special Line
Freight Charge :
For Industrial Equipment (E.G., PLC Modules, Inverters..), Shipping Cost Varies By Package Weight/Volume And Delivery Location. Contact Our Sales Team For A Customized Shipping Solution And Quote
Description

Keyence Image Recognition Sensor | AI Auto Recognition, Wide FOV, Stable Detection for OK/NG Inspection

Image Recognition Sensor Overview
All-in-one image recognition sensors integrating camera, lighting, and controller. These sensors capture a wide area using surface-based imaging, enabling stable detection even with target position shifts. Advanced models feature AI that automatically performs ideal and stable recognition of workpieces according to the installation environment, supporting reliable OK/NG judgment within large field of view.
Key Advantages
  • Efficient Deployment: All-in-one design eliminates lens/light matching; AI auto-sets imaging and detection parameters. IV3/IV4 complete basic setup in 15 seconds without expert vision knowledge.
  • Stable & Robust: Surface-based detection replaces point sensing, ensuring stability despite position shifts. AI suppresses environmental light and workpiece variation for harsh conditions.
  • Flexible Adaptation: Wide mounting distance and large FOV suit diverse scenarios. IV4 adds position-free detection and high-speed counting for electronics, automotive, and pharmaceuticals.
  • Easy Operation & Maintenance: Compact amplifier with high-performance CPU; no separate PC required. Supports fast OK/NG registration and remote monitoring for low maintenance costs.
IV4 Series (Built-in AI, High-Speed Detection)
Model Image Sensor Resolution Mounting Distance Typical Field of View Light Source Detection Speed Communication
IV4-400CA 1/2.9-inch Color CMOS 1280×960 50-400mm 400×300mm at 400mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-400MA 1/2.9-inch Monochrome CMOS 1280×960 50-400mm 400×300mm at 400mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-500CA 1/2.9-inch Color CMOS 1280×960 50-500mm 500×375mm at 500mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-500MA 1/2.9-inch Monochrome CMOS 1280×960 50-500mm 500×375mm at 500mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-600CA 1/2.9-inch Color CMOS 1280×960 50-600mm 600×450mm at 600mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-600MA 1/2.9-inch Monochrome CMOS 1280×960 50-600mm 600×450mm at 600mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-G400CA 1/2.9-inch Color CMOS 1280×960 50-400mm 400×300mm at 400mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-G400MA 1/2.9-inch Monochrome CMOS 1280×960 50-400mm 400×300mm at 400mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-G500CA 1/2.9-inch Color CMOS 1280×960 50-500mm 500×375mm at 500mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-G500MA 1/2.9-inch Monochrome CMOS 1280×960 50-500mm 500×375mm at 500mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-G600CA 1/2.9-inch Color CMOS 1280×960 50-600mm 600×450mm at 600mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-G600MA 1/2.9-inch Monochrome CMOS 1280×960 50-600mm 600×450mm at 600mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-HG400CA 1/2.9-inch Color CMOS 1280×960 50-400mm 400×300mm at 400mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-HG400MA 1/2.9-inch Monochrome CMOS 1280×960 50-400mm 400×300mm at 400mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-HG500CA 1/2.9-inch Color CMOS 1280×960 50-500mm 500×375mm at 500mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-HG500MA 1/2.9-inch Monochrome CMOS 1280×960 50-500mm 500×375mm at 500mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-HG600CA 1/2.9-inch Color CMOS 1280×960 50-600mm 600×450mm at 600mm Built-in White LED 250 pieces/sec I/O, Ethernet
IV4-HG600MA 1/2.9-inch Monochrome CMOS 1280×960 50-600mm 600×450mm at 600mm Built-in White LED 250 pieces/sec I/O, Ethernet
Controllers: IV4-H30 (Standard Type), IV4-H30F (Learning/Standard Type, supports AI tools), both with touch screen, configurable without PC.
IV3 Series (AI Image Recognition, Wide FOV)
Model Image Sensor Resolution Mounting Distance Max FOV Light Source Detection Speed Communication
IV3-500CA 1/3-inch Color CMOS 1280×960 50-500mm 2700×2000mm at 3m Built-in White LED 100 pieces/sec I/O, Ethernet
IV3-500MA 1/3-inch Monochrome CMOS 1280×960 50-500mm 2700×2000mm at 3m Built-in White LED 100 pieces/sec I/O, Ethernet
IV3-600CA 1/3-inch Color CMOS 1280×960 50-600mm 2700×2000mm at 3m Built-in White LED 100 pieces/sec I/O, Ethernet
IV3-600MA 1/3-inch Monochrome CMOS 1280×960 50-600mm 2700×2000mm at 3m Built-in White LED 100 pieces/sec I/O, Ethernet
IV3-G500CA 1/3-inch Color CMOS 1280×960 50-500mm 2700×2000mm at 3m Built-in White LED 100 pieces/sec I/O, Ethernet
IV3-G500MA 1/3-inch Monochrome CMOS 1280×960 50-500mm 2700×2000mm at 3m Built-in White LED 100 pieces/sec I/O, Ethernet
IV3-G600CA 1/3-inch Color CMOS 1280×960 50-600mm 2700×2000mm at 3m Built-in White LED 100 pieces/sec I/O, Ethernet
IV3-G600MA 1/3-inch Monochrome CMOS 1280×960 50-600mm 2700×2000mm at 3m Built-in White LED 100 pieces/sec I/O, Ethernet
Controllers: IV3-H30 (Standard Type), IV3-H30F (Learning Type, AI auto-tuning).
IV2 Series (AI-Assisted, Quick Setup)
Model Image Sensor Resolution Mounting Distance Field of View Light Source Detection Speed Communication
IV2-G500CA 1/3-inch Color CMOS 752×480 20-500mm 200×150mm at 500mm Built-in White LED 50 pieces/sec I/O, Ethernet
IV2-G500MA 1/3-inch Monochrome CMOS 752×480 20-500mm 200×150mm at 500mm Built-in White LED 50 pieces/sec I/O, Ethernet
IV2-G150MA 1/3-inch Monochrome CMOS 752×480 20-150mm 60×45mm at 150mm Built-in White LED 50 pieces/sec I/O, Ethernet
IV2-G300CA 1/3-inch Color CMOS 752×480 20-300mm 120×90mm at 300mm Built-in White LED 50 pieces/sec I/O, Ethernet
IV2-G600MA 1/3-inch Monochrome CMOS 752×480 20-600mm 240×180mm at 600mm Built-in White LED 50 pieces/sec I/O, Ethernet
Controllers: IV2-G30 (Standard Type), IV2-G30F (Learning Type).
Typical Applications
  • Electronics Manufacturing: PCB component presence, pin defects, polarity/label recognition
  • Automotive Parts: Assembly integrity, thread/snap detection, dimensional compliance
  • Packaging & Logistics: Missing labels, barcode/OCR reading, box sealing verification
  • Medical & Food: Syringe/vial defects, capsule counting, package seal integrity
Frequently Asked Questions
Can I use Keyence IV without a PC?
Yes. IV2/3/4 have built-in camera, light, and controller. Set up via the amplifier touchscreen—no PC needed.
My target moves around; will it still detect OK/NG?
Yes. It uses area-based imaging and AI to tolerate position shifts. Just register 1-2 OK samples.
How long does setup take for a new part?
15-60 seconds. AI auto-tunes lighting and detection; no manual parameter tuning.
It's giving wrong OK/NG in bright sunlight. What to do?
Use AI mode (IV3/IV4) to suppress ambient light. Add a simple shade if needed.
Can I connect it to a PLC?
Yes. Standard I/O (NPN/PNP) and Ethernet (TCP/IP, PROFINET, EtherNet/IP) are supported.
What's the max field of view?
IV3 up to ~2700×2000 mm at 3 m; IV4 up to ~460×350 mm at 3 m. Check specs for your model.
Can it read text/barcodes?
Yes. OCR and 1D/2D codes work on labels, laser marks, and engraved surfaces.
Why is the image blurry?
Check focus, distance, and lens smudge. Clean the lens and re-run auto-focus.
Can I use one sensor for multiple stations?
Yes, if they fit in the FOV. Use multi-tool detection to check several points at once.
How to back up settings?
Save to SD card or upload to a PC via the software. Restore in 1 click for line changeover.
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Keyence Image Recognition Sensor AI Auto Recognition Wide FOV For OK/NG Inspection

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Product Detail
Model Number :
IV4-HG500CA、IV4-G400MA、IV3-500CA、IV2-G500MA、IV4-H30F
Certification :
UL、CSA、EMC
Place of Origin :
Japan
MOQ :
1
Price :
$1,149.00-$5,800
Payment Terms :
L/C,D/A,D/P,T/T,Western Union
Contact Supplier
Keyence Image Recognition Sensor AI Auto Recognition Wide FOV For OK/NG Inspection

Shanghai Fradwell Industrial Automation Co., Ltd.

Verified Supplier
1 Years
shanghai, shanghai
Business Type :
Manufacturer, Exporter
Main Products :
PLC Programmable Logic Controllers, HMI Touch Screen, PCB Control Board
Certification Level :
Verified Supplier
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