Covering Core Technical Features, Implementation Processes, and Industry Applications
I. Core Technical Features
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Modular Structural Design
- Main framework, envelope systems, and purification equipment (FFUs/air showers, etc.) are pre-fabricated as standardized modules, enabling flexible assembly and expansion.
- Material reuse rate reaches 98%; only consumables like sealants require replacement during relocation or renovation.
- Features large double-glazed viewing windows with high transparency and airtightness (dual-layer foam-sealed adhesive bonding).
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Intelligent Environmental Control
- 10-inch touchscreen integrated control system provides real-time monitoring of temperature, humidity, differential pressure, cleanliness, etc., with remote control via mobile/PC.
- DC-motor FFU units reduce energy consumption by over 60%, with an additional 9% saving in standby mode.
- Employs "dual HEPA + UV sterilization" exhaust technology to ensure emission safety (e.g., in biopharma labs).
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Construction Efficiency Advantages
- Factory-preassembled components (doors, windows, air outlets, etc.) enable on-site installation in only 3–5 days, 30% faster than traditional construction.
- Eliminates on-site cutting, minimizing construction contamination.
II. Implementation Process & Standards
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Construction Workflow
- Site measurement → framework assembly → flooring → equipment installation → electrical setup → performance validation.
- Acceptance requires 3 consecutive days of viable particle monitoring (e.g., ≤1 cfu/m³ for Grade A zones).
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Cleanliness Control
- Cleanliness levels from ISO Class 3 (Class A) to ISO Class 8 (Class 100,000), adjusted via FFU coverage (100% coverage for ISO Class 5) and air-change rates.
- Precision humidity control (e.g., 45% ±5% for biopharma applications).
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Material Specifications
- Framework: Aluminum profiles / electrostatic-sprayed square steel tubes / SUS304 stainless steel (anti-static, corrosion-resistant).
- Envelope: Baked-paint steel plates or stainless steel plates; flooring uses epoxy resin/PVC.
III. Application Scenarios & Case Studies
- Biopharmaceuticals: Solved high-humidity contamination during monsoon season for a Wuhu-based pharmaceutical plant, complying with Technical Code for Biosafety Laboratories.
- Semiconductors/Electronics: Supports ISO Class 3 cleanliness requirements and micro-environment control for vibration-sensitive equipment (e.g., EUV lithography machines).
- New Energy/R&D: Rapid-deployment solutions for EV battery workshops and university labs, ideal for small-scale (<500 m²), high-flexibility needs.
IV. Comparison with Traditional Cleanrooms
Comparison Criteria |
Modular Cleanroom |
Traditional Cleanroom |
Construction Period |
3–5 days |
Months (incl. civil works) |
Renovation Cost |
Low (material reuse) |
High (requires demolition) |
Flexibility |
Supports rapid relocation/reconfiguration |
Fixed structure, difficult to modify |
Optimal Area |
Cost-effective for <500 m² |
Suitable for large workshops |