Precision Chemical Etched Filter Mesh for Hair Dryer

XHS (Xinhaisen) provides chemical etched precision filter mesh for hair dryer manufcturer. Via our cutting - edge etching process, we can offer precision filter meshes with an aperture of 0.02MM, it can ensure the uniformity of mesh size, with burr - free and tooling - cost - free.

Why choose photo chemical etching process?

As a manufacturer, both quality and cost control are of vital importance. Compared with traditional stamping and laser cutting processes, the etching process can ensure burr-free, stress-free and no tooling fees. Especially in the initial stage of the model, parts often need to be tested and modified multiple times. If the stamping process is adopted, it will incur high tooling fees and mold modification fees. However, the etching process has no tooling fees and allows for flexible design modifications. The delivery time for samples can be completed within a few days.

What is Chemical Etching?
Chemical etching is a subtractive manufacturing process that uses controlled chemical reactions to selectively remove material, creating precise, complex parts.

Our Etching Process Steps:

1. Material Prep: Clean and degrease metal sheets.
2. Photoresist Coating: Apply UV-sensitive resist.
3. Exposure: Transfer flow field design via photomask.
4. Development: Remove unexposed resist to reveal etching areas.
5. Etching: Immerse in etchant to dissolve unprotected metal.
6. Strip & Clean: Remove residual resist and polish.
7. QC Inspection: Validate dimensions, conductivity, and surface finish.

Our Manufacturing Capabilities

• Materials: Stainless steel, titanium, copper-nickel alloys, aluminum, Fe-Ni alloys.
• Thickness Range: 0.02mm – 2.0mm.
• Tolerances: ±0.01mm for critical dimensions.
• Additional Services:

1. Stamping & Diffusion Welding
2. Surface Treatments (e.g., Au/Ni plating, passivation)
3. Conductive Adhesive Bonding
4. Full IATF 16949-compliant quality control.

The material ,thickness and size we can produce as following

How to customize the filter mesh from us.

1.Please send us your design.

We accept the following file formats:

DWG, DXF, PDF, Step, Gerber, IGES, CorelDraw and AI.

2.Samples making lead time:3-10days

3.Express:By DHL,Fedex,TNT,around 3-7days

Why Choose Us?

✅ 13+ Years Expertise: Trusted by global clients in automotive, energy, and aerospace.

✅ ISO 9001/14001 & IATF 16949 Certified: Guaranteed quality and sustainability.
✅ Prototype Delivery time: 3-7days.
✅ Mass Production: 2-3Weeks

✅Competitive Pricing: Optimized processes for cost efficiency.