Chemical Etched Stainless Steel Filter Meshes with High Flow Filtration for the US Market

Filter Meshes Overview
Xinhaisen's filter meshes are high‑precision metal mesh components manufactured through advanced chemical etching technology. Designed for applications requiring precise filtration, separation, or shielding, our meshes offer exceptional accuracy, uniformity, and repeatability across a wide range of metals and specifications. Ideal for both prototype development and high‑volume production, we support custom designs to meet exact functional and dimensional requirements.

Manufacturing Process
Our filter meshes are produced using state‑of‑the‑art photochemical etching. The process begins with digital tooling based on your design, followed by cleaning and coating of the metal sheet with a photoresist. The pattern is then exposed, developed, and etched with precision chemistry, resulting in clean, burr‑free edges without stress or deformation. Finally, the mesh is thoroughly cleaned, inspected, and packaged. This method allows for rapid prototyping, flexible design changes, and cost‑effective mass production.

Filter Meshes Features

• High Precision & Consistency: Micro‑holes as fine as 0.03 mm aperture, line width down to 0.015 mm, uniformity within ±0.03 mm.

• Wide Material Compatibility: Stainless steel, copper, brass, aluminum, nickel, titanium, and other alloys.

• No Mechanical Stress: Etching produces no burrs, cracks, or thermal deformation, preserving material integrity.

• Customizable Designs: Any open‑area ratio, mesh shape, hole pattern, and size within thickness range 0.02 mm–1.5 mm.

• Fast Turnaround: From design to delivery, we respond quickly to urgent and large‑scale orders.

Filter Meshes Specifications

Filter Meshes Applications

• Electronics & Communications: EMI/RFI shielding, speaker meshes, microphone filters, mobile device components.

• Medical & Healthcare: Filter screens for respirators, fluid filtration, diagnostic equipment, surgical tools.

• Automotive & Transportation: Fuel filters, air intake meshes, sensor shields, cabin air filtration.

• Home Appliances: Coffee machine filters, juicer screens, range hood filters, dishwasher spray arms.

• Industrial & Optical: Sieves, sieving screens, diffusers, encoder discs, grating plates.

• Aerospace & Specialty: Ventilation meshes, fuel system filters, sensor protection, lightweight structural meshes.

Our Advantages

• Expertise in Precision Etching: Over years of specialization in photochemical etching for micro‑mesh parts.

• Rapid Response: Quick material sourcing, fast prototyping, and scalable production to meet tight deadlines.

• High‑Quality Assurance: Strict QC at every step ensures consistent performance and defect‑free delivery.

• Wide Capability Range: Handles complex designs, ultra‑fine features, and diverse materials with high repeatability.

• Customer‑Focused Service: Tailored solutions, engineering support, and reliable supply for both small and bulk orders.

FAQ

• What is the lead time for custom filter meshes?
  Prototypes can be delivered in 5–7 days; production orders depend on quantity and complexity, typically 1–3 weeks.

• Can you work with my own CAD/drawing files?
  Yes, we accept DWG, DXF, STEP, PDF, or AI files. Our engineering team can also help optimize designs for etching.

• Are there limitations on hole shape or pattern?
  Photochemical etching allows almost any 2D pattern—round, slotted, hexagonal, or custom geometries—with no tooling wear.

• How do you ensure consistency in large‑volume orders?
  Automated etching lines and in‑process inspections (optical measurement, microscopy) guarantee uniform quality across batches.

• Do you provide secondary processing?
  Yes, we offer additional services such as plating, welding, bending, cleaning, and packaging per your requirements.

Welcome to contact us at any time!