Custom Chemical Etched Stainless Steel Meshes/Screens for Filters & EMI Shielding

Stainless Steel Mesh Overview
Xinhaisen specializes in the manufacturing of high-precision etched metal parts. Our stainless steel etched meshes are produced using advanced chemical etching technology, ensuring exceptional accuracy, consistency, and quality. These meshes are widely used across industries such as communications, acoustics, optics, medical devices, automotive, home appliances, and filtration.

Manufacturing Process

• Material Selection: High-grade stainless steel sheets are selected based on customer specifications.

• Cleaning & Coating: The material is thoroughly cleaned and coated with a photoresist layer.

• Exposure & Development: A digital photomask is applied, and the design is transferred onto the coated surface via UV exposure.

• Etching: The exposed areas are chemically etched to create precise patterns and openings.

• Stripping & Finishing: The photoresist is removed, and the mesh undergoes cleaning, inspection, and surface treatment (if required).

• Quality Control: Each piece is measured and inspected for dimensional accuracy and consistency.

Stainless Steel Mesh Features

• Ultra-High Precision: Micro-hole diameters as fine as 0.03mm, line width down to 0.015mm.

• Uniformity: Excellent consistency with tolerance within ±0.01mm.

• Wide Material Range: Compatible with various stainless steel grades and other metals.

• Complex Designs: Capable of producing intricate patterns, fine apertures, and smooth burr-free edges.

• Scalability: Suitable for both prototype development and high-volume orders.

Stainless Steel Specification

Stainless Steel Applications

• Electronics: Speaker meshes, EMI shielding, microphone grids, mobile phone components.

• Filtration: Filters for liquid, gas, medical, and industrial systems.

• Optical & Acoustics: Light diffusion meshes, acoustic damping grids.

• Automotive & Appliances: Ventilation grilles, sensor covers, kitchen appliance meshes.

• Medical: Surgical tool meshes, fluid management filters, implantable device components.

• Industrial: Masking plates, sieves, conveyor belts, anti-static strips.

Our Advantages

• Fast Turnaround: Rapid prototyping and bulk production with reliable lead times.

• High Quality: Strict quality control ensures precision and durability.

• Customization: Tailored solutions for material, design, thickness, and finish.

• Volume Flexibility: From small batches to large-scale orders.

• Expertise: Years of experience in precision etching for global industries.

FAQ

• Q: What is the typical lead time for etched mesh orders?
  A: Sample lead time is 5–7 days; mass production depends on order volume, usually 2–4 weeks.
• Q: Can you work with custom designs?
  A: Yes, we accept CAD, AI, PDF, or DWG files to produce custom patterns and specifications.
• Q: What metals can be etched besides stainless steel?
  A: We also process copper, brass, aluminum, titanium, and specialty alloys.
• Q: Is the etching process burr-free?
  A: Yes, chemical etching produces smooth edges without burrs or mechanical stress.
• Q: Do you provide surface treatment options?
  A: Yes, we offer plating, coating, passivation, polishing, and other finishes upon request.

Welcome to contact us at any time!