Chemical Etched Metal Spacers/Gaskets With Wide Material Selection for Turkish Market

Metal Gaskets Overview
Xinhaisen specializes in the design and manufacturing of high-precision etched metal gaskets. Utilizing advanced chemical etching processes, we produce gaskets with exceptional accuracy, complexity, and consistency. Our metal gaskets serve as critical sealing, spacing, insulating, or shielding components in a wide range of demanding applications, from consumer electronics to aerospace. We excel at handling both prototype requests and large-volume production runs with unmatched speed and flexibility.

Manufacturing Process
Our metal gaskets are produced through a state-of-the-art photochemical etching process:

• Cleaning: The selected metal sheet is thoroughly cleaned.

• Coating: A light-sensitive photoresist is applied.

• Exposure & Development: The desired gasket pattern is transferred from a digital tool (no hard tooling required) onto the coated metal using UV light.

• Etching: The exposed areas are precisely etched away by a controlled chemical spray, forming the part.

• Stripping & Finishing: The remaining photoresist is removed, followed by any required secondary finishes (e.g., plating, passivation).

Metal Gaskets Features

Burr-Free & Stress-Free: No mechanical force means no burrs, stress, or altered material properties.

• High Precision & Complexity: Achieves intricate geometries, fine details, and tight tolerances impossible with stamping or laser cutting.

• Rapid Prototyping & Low Cost: Digital tooling allows for fast, inexpensive design changes and no hard tooling investment.

• Material Flexibility: Works with a vast array of metals without affecting their hardness or temper.

• Scalability: Seamlessly scales from single prototypes to mass production with consistent quality.

Metal Gaskets Specification

Metal Gaskets Applications

• Electronics & Telecom: RF shielding gaskets, EMI gaskets, insulator spacers, connector seals.

• Medical Devices: Seals for pumps and diagnostic equipment, surgical tool components, imaging device parts.

• Automotive & Aerospace: Fuel cell components, sensor seals, thermal management spacers, avionics shielding.

• Industrial & Consumer: Precision seals in appliances, optical device spacers, measurement instrument parts.

Our Advantages as Your Supplier

• Unmatched Agility: Rapid response from material procurement to production, ideal for urgent and high-volume orders.

• Precision Expertise: Leading capability in micro-feature etching (0.03mm holes, 0.015mm lines).

• One-Stop Solution: Full-service from design support to finishing and quality inspection.

• Proven Reputation: Recognized by our clientele for High Precision, Fast Delivery, and a Wide Variety of material and finish options.

• Quality Commitment: Rigorous process control ensures consistent high quality and uniform performance across every batch.

FAQ

• Q: What is the lead time for prototypes?
  A: For standard materials, prototype lead time can be as fast as 3-5 days after design confirmation.

• Q: Do you provide design assistance?
  A: Yes, our engineering team can assist with DFM (Design for Manufacturability) to optimize your gasket design for the etching process.

• Q: What file format do you require for production?
  A: We prefer vector-based formats like .DXF or .DWG, but we can work with various common file types.

• Q: Is chemical etching cost-effective for large orders?
  A: Absolutely. While perfect for prototypes, our highly automated etching lines make it very competitive for high-volume production, especially for complex designs.

Welcome to contact us at any time!