Precision Roll-to-Roll Metal Etching Services for High-Volume Orders

Roll-to-Roll Overview
Xinhaisen Technology specializes in high-precision roll-to-roll etching services, offering continuous, high-volume production of precision metal etched parts. This process is ideal for manufacturing large quantities of intricate parts with consistent quality and exceptional efficiency. Our roll-to-roll etching capabilities ensure superior accuracy, flexibility, and cost-effectiveness for projects requiring complex designs and tight tolerances.

Roll-to-Roll Features

• Extreme Precision: Micro holes down to 0.03mm, fine lines to 0.015mm.
• High Speed & Volume: Perfect for large orders with fast turnaround.
• Excellent Consistency: Etch uniformity within ±0.03mm.
• Wide Material Range: Stainless steel, copper, brass, aluminum, nickel, and more.
• No Burrs, No Stress: Chemical process ensures clean, flat parts with no mechanical damage.
• Flexible Orders: From prototypes to super-sized production runs.

Roll-to-Roll Specification

Roll-to-Roll Applications

• Flexible Circuits & Electronics: FPC reinforcement plates, shielding covers, conductive strips.

• EMI/RFI Shielding: Perforated shielding sheets, gaskets, and mesh.

• Precision Meshes & Filters: Speaker grilles, sensor meshes, fluid filters, air filters.

• Battery Components: Battery anode/cathode current collectors, conductive tabs.

• Medical Devices: Surgical tool components, sensor meshes, diagnostic strips.

• Automotive & Aerospace: Heat sink fins, sensor parts, lightweight structural meshes.

Our Advantages

• Fast & Scalable Production: Ideal for high-volume orders with quick turnaround.

• Precision Expertise: Capable of producing ultra-fine features (0.03mm holes, 0.015mm lines).

• Material Versatility: Extensive experience with a wide range of metal alloys.

• Quality Control: In-process and final inspection ensure consistent, high-quality output.

• One-Stop Service: From prototyping to mass production, supported by experienced engineering teams.

FAQ

• Q: What metals can be processed using R2R etching?
  A: We work with stainless steel, copper, brass, aluminum, nickel alloys, and more. Material selection depends on your application requirements.
• Q: What is the maximum coil width and length?
  A: We can handle coils up to 600mm wide and lengths customized to your needs (typically up to 500 meters per coil).
• Q: Can you produce prototypes using R2R etching?
  A: Yes, we offer both prototype and mass production services. R2R is cost-effective for large volumes, but we can also support small-batch prototyping with sheet-based etching.
• Q: How do you ensure quality consistency in R2R etching?
  A: We use automated optical inspection (AOI) systems and strict process controls to monitor dimensional accuracy, etching depth, and surface quality throughout production.
• Q: What file formats do you accept for design?
  A: We accept Gerber, DXF, DWG, and other standard CAD formats for seamless design integration.

Contact Us Today!
Ready to start your project? Contact Xinhaisen for experienced roll-to-roll etching solutions.