Roll-to-Roll Metal Etching Services for Precision Stainless Steel Parts

Roll-to-Roll Overview
Xinhaisen specializes in Roll-to-Roll Metal Etching Services for high-volume production of precision thin metal components. Using advanced Photo Chemical Machining (PCM) technology, we manufacture burr-free, stress-free and high-accuracy etched parts for electronics, hydrogen fuel cells, medical devices, automotive and industrial applications. Our continuous reel-to-reel production process ensures consistent quality, fast lead times and cost-effective manufacturing for OEM customers worldwide.

Roll-to-Roll Features

• Extreme Precision: Micro holes down to 0.03mm, fine lines to 0.015mm.
• High Speed & Volume: Perfect for large orders with fast turnaround.
• Excellent Consistency: Etch uniformity within ±0.03mm.
• Wide Material Range: Stainless steel, copper, brass, aluminum, nickel, and more.
• No Burrs, No Stress: Chemical process ensures clean, flat parts with no mechanical damage.
• Flexible Orders: From prototypes to super-sized production runs.

Roll-to-Roll Continuous Production

Precision Photo Chemical Machining

Burr-Free Metal Etching

Wide Material Compatibility

Thin Metal Processing Capability

Roll-to-Roll Specification

Roll-to-Roll Applications

• Flexible Circuits & Electronics: FPC reinforcement plates, shielding covers, conductive strips.

• EMI/RFI Shielding: Perforated shielding sheets, gaskets, and mesh.

• Precision Meshes & Filters: Speaker grilles, sensor meshes, fluid filters, air filters.

• Battery Components: Battery anode/cathode current collectors, conductive tabs.

• Medical Devices: Surgical tool components, sensor meshes, diagnostic strips.

• Automotive & Aerospace: Heat sink fins, sensor parts, lightweight structural meshes.

Roll-to-roll etched metal components are widely used in electronics applications, including EMI shielding parts, RF shielding components, connector contacts, lead frames, sensor components, spring contacts and precision electronic parts.

Our Advantages

• Fast & Scalable Production: Ideal for high-volume orders with quick turnaround.

• Precision Expertise: Capable of producing ultra-fine features (0.03mm holes, 0.015mm lines).

• Material Versatility: Extensive experience with a wide range of metal alloys.

• Quality Control: In-process and final inspection ensure consistent, high-quality output.

• One-Stop Service: From prototyping to mass production, supported by experienced engineering teams.

FAQ

• Q: What metals can be processed using R2R etching?
  A: We work with stainless steel, copper, brass, aluminum, nickel alloys, and more. Material selection depends on your application requirements.
• Q: What is the maximum coil width and length?
  A: We can handle coils up to 600mm wide and lengths customized to your needs (typically up to 500 meters per coil).
• Q: Can you produce prototypes using R2R etching?
  A: Yes, we offer both prototype and mass production services. R2R is cost-effective for large volumes, but we can also support small-batch prototyping with sheet-based etching.
• Q: How do you ensure quality consistency in R2R etching?
  A: We use automated optical inspection (AOI) systems and strict process controls to monitor dimensional accuracy, etching depth, and surface quality throughout production.
• Q: What file formats do you accept for design?
  A: We accept Gerber, DXF, DWG, and other standard CAD formats for seamless design integration.

Contact Us Today!
Ready to start your project? Contact Xinhaisen for experienced roll-to-roll etching solutions.