Ultra-Thin Vapor Chambers Copper Metal Etching with High Precision

Vapor Chamber Overview
Xinhaisen Technology specializes in manufacturing high-precision, high-performance vapor chambers (VC) through advanced photochemical etching technology. Vapor chambers are critical components in modern thermal management systems, leveraging phase-change principles (evaporation-condensation) for efficient heat dissipation. We provide tailored solutions for 5G communications, smartphones, AI servers, graphics cards, and other high-end applications.

Manufacturing Process

• Material Selection: High-purity copper or stainless steel.

• Photochemical Etching: Precise etching of internal support structures and capillary channels.

• Cleaning & Plating: Surface cleaning and optional nickel/gold plating for oxidation resistance.

• Welding & Vacuum Sealing: Laser welding of chambers, vacuum creation, and injection of working fluid.

• Testing & QC: Pressure testing, flatness inspection, and thermal performance verification.

Vapor Chamber Features

• Ultra-thin and lightweight design.

• Extremely high effective thermal conductivity.

• Excellent isothermal surface for uniform heat distribution.

• Customizable shapes, sizes, and thicknesses.

• Can be integrated with heat pipes or fins for enhanced systems.

Vapor Chamber Specifications

Vapor Chamber Applications

• Consumer Electronics: Smartphones, tablets, laptops, gaming consoles.

• Telecom Equipment: 5G base stations, routers, optical modules.

• Automotive Electronics: LED headlights, battery thermal management, infotainment systems.

• Medical Devices: Portable diagnostic equipment, imaging systems.

• Industrial & Aerospace: Power modules, avionics cooling.

Our Advantages

• Precision Etching Expertise: Capable of micro-features down to 0.03mm holes and 0.015mm line width.

• Rapid Prototyping & Mass Production: Flexible for both urgent small batches and large-volume orders.

• Wide Material Experience: Process various metals (Cu, SS, Al, etc.) with thickness from 0.02mm to 1.5mm.

• High Consistency: Uniformity tolerance within ±0.01mm.

• One-Stop Service: From material sourcing to etching, plating, welding, and testing.

FAQ

• What materials can you use for vapor chambers?
  We commonly use copper for best thermal performance, and stainless steel for corrosion resistance or weight-sensitive applications. Other alloys are available upon request.

• Can you produce custom shapes or sizes?
  Yes, we support custom designs, including irregular shapes, multiple cavities, and integrated mounting features.

• What is the lead time for prototypes and mass production?
  Prototypes: 3–5 days. Mass production: 2–4 weeks depending on quantity.

• Do you provide plating services?
  Yes, we offer nickel, gold, tin, and other plating options for better solderability, oxidation resistance, or aesthetic needs.

• How do you ensure quality?
  We implement strict process control, including material inspection, etching precision checks, leak testing, and thermal performance sampling.

Easy to order! Just contact us with your requirements.