GCE 160S512V 250A LFP System BMS High Voltage Battery Management System
160S 512V 250A Master Slave High Voltage BMS | 4U Rack Mount Battery Management System for LFP NCM LTO UPS ESS Off-Grid Microgrid Solar BESS
Our RBMS07-S20-250A512V 4U high-voltage rack BMS adopts a mature three-layer BMU+RBMS+SBMS master-slave distributed architecture, perfectly matching 16-series lithium modules to build a full 160S 512V 250A energy storage system. Compatible with LiFePO4, NCM, and LTO lithium cells, this industrial-grade battery management system serves multiple energy scenarios including large-scale commercial ESS, household energy storage, off-grid solar power stations, carport solar systems, microgrids and industrial UPS backup power.
The complete HV BMS kit contains 1 main master unit + 10 slave BMUs plus matched sampling harnesses; an extra SBMS master cluster controller is supplied for multi-cabinet parallel expansion to realize cross-rack unified communication and coordinated operation. Built per our official 4U two/three-wire RBMS specification V2.0, all hardware uses industrial-grade components with CE & RoHS certification for global energy projects.
Full standard package for 160S 512V 250A energy storage system:
- 1 x RBMS07-S20-250A512V 4U Master Rack BMS (2-wire standard, 4U 19-inch rack mounting, front wiring design)
- 10 x BMU07-16S8T48F Slave Module Monitoring Unit (each with 8 built-in temperature sensors, 48V fan power supply)
- 10 x sets of dedicated cell sampling wire harness (600/900/1200mm customizable lengths for voltage & temperature signal collection)
- Cascaded CAN communication cables for master-slave BMU interconnection, equipped with 120Ω terminal matching resistors
Optional accessory: SBMS cluster master controller, required when parallel connecting over 2 sets of battery racks to achieve cross-rack data synchronization and group control.
Model: RBMS07-S20-250A512V
Electrical Parameters
| Operating voltage coverage |
96V ~ 1000VDC, supports 160S 512V full configuration |
| Continuous rated current |
±250A, instantaneous peak current up to 500A |
| Current sampling precision |
1%FS industrial high accuracy |
| Standby power consumption |
≤15W (2-wire version); dual AC+DC power supply with mains priority |
| Insulation withstand |
2800VDC 1min <1mA, IP20 cabinet protection grade |
Communication Ports (Multi-protocol open design)
- CAN bus: Communication with all slave BMU modules
- RS485 + CAN: Docking with PCS, inverter, and industrial UPS devices
- Ethernet TCP/IP: Real-time data upload to EMS cloud monitoring platform
- Supports remote IAP firmware upgrade without disassembly
Protection & Control Mechanism
- Full-range safety protection: Overcharge, overdischarge, overcurrent, short-circuit (25KA@20ms), over/under temperature, reverse polarity
- Built-in pre-charge circuit + automatic parallel circulation balance for multi-string battery packs
- Manual DC cold start button, supports black startup without grid AC power
- Optional functions: High-voltage insulation detection, external 4.3/7-inch HMI touch display
Physical Installation
- Standard 4U 19-inch cabinet dimension: 482(W)*180(H)*500mm, net weight ~28kg
- Front-in & front-out wiring layout for easy field maintenance
- Fanless natural heat dissipation structure, no forced ventilation fans to reduce failure risks
Each BMU07-16S8T48F slave monitoring unit matches one 16-string lithium pack:
- Supports 0~5V single-cell voltage detection
- 8 independent NTC temperature probes per module to track cell heat evenly
- Operating power: 12V supply, static power draw below 20mA
- 48V cooling fan power interface for battery modules (17~24S models adopt 12V fan output)
- Cascaded CAN communication for seamless data upload to the main RBMS master
Large-scale commercial energy storage station, residential home ESS, off-grid solar power system, solar carport storage, industrial microgrid, telecom UPS backup power, substation DC power supply, portable energy storage container
Q1: Are you a direct manufacturer or a trading company?
A: GCE is a professional HV BMS factory with independent R&D and production lines; clients are welcome to arrange factory inspection and production line visits.
Q2: Can I order trial samples for performance testing?
A: Sample orders are supported for technical verification and market evaluation, with negotiable sample costs and lead times.
Q3: What lithium cell chemistries does this BMS adapt to?
A: Fully compatible with LiFePO4, ternary NCM and lithium titanate LTO battery cells.
Q4: How long is the standard production lead time?
A: The standard production cycle is 15~20 working days after deposit and confirmed technical specifications; rush orders can be coordinated upon request.
Q5: What payment terms can we adopt?
A: T/T advance deposit is our standard settlement method; other flexible payment plans can be negotiated for bulk long-term orders.
Q6: What's the official warranty policy?
A: We provide a 3-year global warranty covering all hardware defects caused by manufacturing flaws.
Q7: Is customized development acceptable?
A: Minor parameter, communication, and hardware adjustments are available for mass quantity orders.
Q8: How do you control product quality before shipment?
A: All raw materials pass incoming inspection; every complete BMS set undergoes aging, full functional and safety testing before packaging and delivery.
Q9: Which international trade terms do you support?
A: EXW, FOB, CFR, CIF are all available. Small sample parcels can be shipped via DHL, UPS, FedEx Express.