Specifications
Brand Name :
Tian Gong
Certification :
ISO9001, ISO14001,ISO45001
Place of Origin :
Changzhou, China
MOQ :
1
Price :
USD500-USD1000/piece
Payment Terms :
T/T
Supply Ability :
56000 Tons per year
Delivery Time :
30days
Packaging Details :
Pallet
Surface Treatment :
Heat Treatment
Size :
Customized according to customer requirements
Material :
Alloy Steel or Customized
Weight :
100KG-7TON
Type :
Free Forging
Application :
Wind Turbine Main Shaft Free Forging
Processing Method :
42CrMo4 18CrNiMo7-6 or Customized
Packing :
Customized
Description

42CrMo4 18CrNiMo7-6 Wind Turbine Main Shaft Free Forging.The 42CrMo4 18CrNiMo7-6 Wind Turbine Main Shaft Free Forging is engineered for high strength and excellent toughness, making it ideal for demanding wind power applications. Manufactured through open-die forging, this shaft features uniform grain flow and superior mechanical properties. The 42CrMo4 18CrNiMo7-6 alloy steel provides high fatigue resistance, good hardenability, and enhanced tensile strength, ensuring reliable performance under cyclic loading conditions typical in wind turbine operation.

What it is:
The Wind Turbine Main Shaft Free Forging is a large-scale, high-strength forged component designed to transmit torque from the rotor hub to the drivetrain in horizontal-axis wind turbines. Forged from premium alloy steels like 42CrMo4 and 18CrNiMo7-6, it plays a vital role in maintaining structural integrity and rotational stability under dynamic wind loads.

Key Features:

  • High Mechanical Performance: Both 42CrMo4 and 18CrNiMo7-6 offer excellent fatigue resistance, impact toughness, and long-term durability.

  • Tailored Heat Treatment: 42CrMo4 is suited for quenching and tempering, ensuring through-hardening strength, while 18CrNiMo7-6 allows deep case hardening for surface wear resistance with a tough core.

  • Forging Advantages: Open-die forging ensures refined grain flow along the shaft axis, minimizing internal stress and enhancing mechanical reliability.

  • Customizable Geometry: Shafts can be delivered as rough machined, semi-finished, or ready-for-final-machining with journal, shoulder, and flange sections prepared.

Available Types:

  • 42CrMo4 Wind Turbine Main Shaft — for applications requiring core strength, uniform mechanical properties, and dimensional stability.

  • 18CrNiMo7-6 Wind Turbine Main Shaft — ideal for case-hardened components where surface wear resistance and internal ductility are critical.

  • Integrated Rotor Shafts — with custom spline, flange, and keyway features for direct rotor-hub connection.

  • Double-End Bearing Shafts — for gearbox mounting or generator-side support with precision-machined journal ends.

  • Hollow or Solid Forged Shafts — designed based on load conditions, weight optimization, and dynamic balance requirements.

Item Details
Product Name 42CrMo4 18CrNiMo7-6 Wind Turbine Main Shaft Free Forging
Material Grades - Premium alloy steels: 42CrMo4, 18CrNiMo7-6 - High tensile strength, excellent fatigue resistance, and impact toughness - Suitable for large rotary load-bearing components in wind turbine drivetrains
Forging Equipment - Hydraulic hammers: 5T / 8T / 12T - 3600T open-die forging press with deep axial piercing capability - Capable of forging large-diameter shafts with superior grain flow
Manufacturing Process Hot Forging → Heat Treatment → Ultrasonic Testing → Rough / Semi-Finish Machining → Dimensional & Surface Inspection
Forging Ratio ≥ 3.0 — Ensures directional grain flow for enhanced fatigue performance and structural integrity under bending and torsional loads
Applications - Main shafts for horizontal-axis wind turbines - Integrated shafts for yaw and pitch systems - Drive shafts in high-capacity wind gearboxes
Heat Treatment Options - Quenched + Tempered for 42CrMo4: achieves core strength & ductility - Carburizing preparation for 18CrNiMo7-6: suitable for case hardening - Optional stress relieving before finish machining
Testing & Inspection - Chemical: Spectrometer-controlled alloy analysis - Mechanical: Hardness, tensile, yield, Charpy impact (longitudinal & transverse) - Ultrasonic (UT): 100% full-length, multi-angle shaft scanning - Dimensional: Straightness, coaxiality, journal diameter, overall length
Value-Added Services - Pre-machining for journals, shoulders, and bearing seats - Stress relief or carburizing-ready heat treatment - Rust-proof packaging, end cap protection, steel banding - Traceability: Heat number, forging batch


42CrMo4 18CrNiMo7-6 Wind Turbine Main Shaft Free Forging

42CrMo4 18CrNiMo7-6 Wind Turbine Main Shaft Free Forging

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42CrMo4 18CrNiMo7-6 Wind Turbine Main Shaft Free Forging

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Brand Name :
Tian Gong
Certification :
ISO9001, ISO14001,ISO45001
Place of Origin :
Changzhou, China
MOQ :
1
Price :
USD500-USD1000/piece
Payment Terms :
T/T
Contact Supplier
video
42CrMo4 18CrNiMo7-6 Wind Turbine Main Shaft Free Forging
42CrMo4 18CrNiMo7-6 Wind Turbine Main Shaft Free Forging
42CrMo4 18CrNiMo7-6 Wind Turbine Main Shaft Free Forging

Changzhou Tiangong Forging Co., Ltd.

Verified Supplier
1 Years
jiangsu, changzhou
Since 1994
Business Type :
Manufacturer, Exporter, Seller
Total Annual :
27.5 million -28 million
Employee Number :
135~150
Certification Level :
Verified Supplier
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