Precision Carbon Steel Gear Blank Forgings are near-net-shape components manufactured for industrial gear systems. Produced through precision open die forging or free forging using carbon steels , these blanks feature optimized machining allowances and dimensional stability. Designed as foundational components for high-torque gears in power transmission equipment.

Key Characteristics

1. Controlled Machining Allowance

   • Forging tolerances minimize material waste during gear cutting.

2. Enhanced Grain Flow

   • Directional grain structure follows gear contours, improving fatigue life.

3. Uniform Density

   • ≥3.5:1 forging ratio eliminates internal defects.

4. Material Consistency

   • Homogeneous microstructure ensures predictable machining/hardening response.

5. Cost Efficiency

   • Near-net shape reduces machining hours by 30-40% vs. solid billets.

Primary Applications

The steel forgings production flow:

raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.

Frequently Asked Questions (FAQs)
1. What is your forging weight range?
We produce forged parts ranging from 100 kg to 7000 kg.

2. Do you provide heat treatment and machining?
Yes, we offer full in-house heat treatment, rough, and finish machining services.

3. Which industries do you supply to?
We serve wind energy, heavy equipment, port machinery, transmission systems, and more.

4. What is your production lead time?

With stock: Around 30 days

Without stock: 40–45 days

5. Where is your factory located?
In Changzhou City, near Shanghai, with shipping via Shanghai Port.

Request a Quote
Please send your technical drawings and requirements to us. Our engineers will review and provide you with a professional quotation and solution shortly.