Specifications
Brand Name :
Tiangong
Model Number :
TG-105
Certification :
ISO9001, ISO14001,ISO45001
Place of Origin :
Changzhou, China
MOQ :
1
Price :
USD500-USD1000/piece
Payment Terms :
T/T
Supply Ability :
56000 Tons per year
Delivery Time :
30days
Packaging Details :
Pallet
Material :
carbon steel 45#
Test Report :
UT ,SIZE ,MATERIAL
Trade Terms :
FOB
Heat Treatment :
Annealing, Normalizing, Tempering
Smelting Process :
EF+LF+VD
Test Certificate :
UT,SIZE REPORT AND SO ON
Machinability :
Good
Size :
As drawing
Description

Customized large 35# 45# carbon steel forgings transmission shaft. We specialize in customized large transmission shafts meticulously forged from 35# and 45# carbon steel. These robust components are engineered to efficiently transfer power within demanding industrial machinery. Designed for critical applications, our shafts ensure reliable performance and exceptional durability in heavy-duty environments.

Product Features

  • Custom-Engineered Precision: We precisely tailor dimensions and specifications to meet your exact design requirements, ensuring a perfect fit and optimal function.
  • High-Strength Carbon Steel: Crafted from durable 35# and 45# carbon steel, our shafts offer robust performance and extended longevity under strenuous conditions.
  • Superior Forged Quality: The forging process refines the material's grain structure, significantly enhancing mechanical properties like tensile strength and fatigue resistance, essential for demanding applications.
  • Optimized Power Transmission: Our shafts are designed for efficient torque and power transfer, minimizing energy loss and maximizing your operational efficiency.
  • Exceptional Durability: Built to withstand heavy loads, continuous operation, and harsh environments, guaranteeing long-term reliability and reducing downtime.

Applications

These large carbon steel transmission shafts are indispensable in a wide array of heavy industries and critical machinery, including:

  • Wind Energy: Serving as main shafts in wind turbine gearboxes, crucial for connecting the rotor to the generator.
  • Heavy Equipment: Essential drive shafts in construction machinery such as excavators, bulldozers, and large cranes.
  • Port Machinery: Powering large cranes, straddle carriers, and other vital port handling equipment.
  • Mining Machinery: Critical for power transmission in crushers, grinding mills, and heavy-duty conveyor systems.
  • Marine Industry: Used as propeller shafts and other vital drive components in large vessels and offshore platforms.
  • Industrial Gearboxes: Forming core components in large industrial gearboxes across various manufacturing and processing plants.

Item Details
Product Name Customized large 35# 45# carbon steel forgings transmission shaft
Material Grades - High-strength carbon steel 45# optimized for impact and torque resistance - Custom compositions available for harsh mining environments
Forging Equipment - Hydraulic Presses: 5T, 8T, 12T - Capable of open die forging for medium to large coupling components with axial grain flow
Manufacturing Process Raw Material Inspection → Preheating → Open Die Forging → Heat Treatment → Rough Machining → Non-Destructive Testing → Final Machining (if required) → Dimensional Inspection → Packaging
Forging Ratio ≥ 3.0 — Improves internal grain structure, wear resistance, and load endurance under dynamic conditions
Applications - Couplings for conveyor systems in mining and material handling - Torque transmission joints for bulk transport equipment - Mechanical drive connectors in crushing, screening, and ore extraction systems
Delivery Conditions - Supplied in heat-treated condition (Normalized + Tempered) - Optional: As-forged, stress-relieved, or semi-machined depending on machining process needs
Testing & Inspection - Chemical Analysis (Optical Spectrometry) - Mechanical Testing: Tensile, Hardness - Non-Destructive Testing: Ultrasonic Testing (UT), Magnetic Particle Testing (MT) - Dimensional inspection using precision measurement systems

The steel forgings production flow:

raw material inspection → unloading → inspection → preheating → forging → heat treatment → inspection → rough machining → non-destructive testing → inspection → packaging → delivery.

Customized Large Carbon Steel 35# 45# Transmission Shafts forging service

Customized Large Carbon Steel 35# 45# Transmission Shafts forging service

Customized Large Carbon Steel 35# 45# Transmission Shafts forging service

Frequently Asked Questions

Here are answers to common questions about our forging capabilities:

Q: What's your typical forging weight range? A: We produce forged parts from 100 kg up to 7000 kg.

Q: Do you offer additional services like heat treatment or machining? A: Yes, we provide full in-house heat treatment, as well as rough and finish machining services.

Q: Which industries benefit from your products? A: Our forgings are supplied to diverse sectors including wind energy, heavy equipment, port machinery, and various transmission systems.

Q: What's the typical lead time for production? A: Lead times vary: it's around 30 days if we have stock, and 40–45 days if new material is required.

Q: Where is your factory located? A: Our facility is in Changzhou City, close to Shanghai, allowing for efficient shipping via Shanghai Port.


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Customized Large Carbon Steel 35# 45# Transmission Shafts forging service

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Brand Name :
Tiangong
Model Number :
TG-105
Certification :
ISO9001, ISO14001,ISO45001
Place of Origin :
Changzhou, China
MOQ :
1
Price :
USD500-USD1000/piece
Contact Supplier
video
Customized Large Carbon Steel 35# 45# Transmission Shafts forging service
Customized Large Carbon Steel 35# 45# Transmission Shafts forging service
Customized Large Carbon Steel 35# 45# Transmission Shafts forging service
Customized Large Carbon Steel 35# 45# Transmission Shafts forging service

Changzhou Tiangong Forging Co., Ltd.

Verified Supplier
1 Years
jiangsu, changzhou
Since 1994
Business Type :
Manufacturer, Exporter, Seller
Total Annual :
27.5 million -28 million
Employee Number :
135~150
Certification Level :
Verified Supplier
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