ID90 Electric Pipe Beveling Machine Precision Internal-Mounted Cold Cutting Tool for Small Diameter Pipes

PRODUCT DESCRIPTION

The ID90 Electric Pipe Beveler Machine is a compact, high-performance tool engineered for precision weld end prep on pipes with inside diameters ranging from 0.98" to 3.11" (Φ25–79 mm). Designed for internal mounting, this cold cutting machine delivers fast, repeatable beveling, facing, counterboring, and compound angle prep—without heat input, material distortion, or risk of HAZ (heat-affected zone).

Ideal for small-bore pipelines in power plants, chemical processing, offshore rigs, and pipe fabrication yards, the ID90 combines a self-centering clamp system, modular jaw setup, and multiple motor drive options for unmatched versatility in confined or elevated workspaces.

KEY FEATURES

Cold Machining Process

Performs all cutting operations without thermal input—preserving metallurgical properties and ensuring defect-free weld zones.

Versatile Cutting Functions

Supports beveling (V, U, J), facing, counterboring, and chamfering. Tool bits are easily interchangeable to suit a variety of weld joint configurations and bevel angles (0°–45°).

Self-Centering ID Mount

Three-jaw internal clamping system ensures rapid alignment and stability during machining—especially beneficial in vertical or overhead applications.

Multi-Material Compatibility

Designed for use on carbon steel, stainless steel, and high-alloy materials—ideal for demanding industrial application

Compact and Portable

Weighing just 9.5 kg, the ID90 is lightweight yet rugged, suitable for both in-shop prep and field operations where mobility is key.

SPECIFICATIONS

DRIVE OPTIONS

The ID90 Pipe Beveler Machine is available with multiple drive configurations to meet different job site conditions and user preferences. Choose from electric or pneumatic drive systems, each optimized for performance and efficiency.

IDE90 – MT Electric Drive

Powered by a 0.9 kW (1.21 Hp) MT electric motor, operating at 220–240 V, 50/60 Hz.

This configuration offers reliable, steady torque output—ideal for environments with stable electrical access and consistent workload demands.

IDB90 – Bosch Electric Drive

Equipped with a 1.0 kW (1.34 Hp) Bosch motor, 220–240 V, 50/60 Hz.

Renowned for durability and smooth operation, the Bosch drive provides higher power output, making it a preferred choice for precision work in shop settings.

IDP90 – Pneumatic Drive

Driven by a 1.0 kW (1.34 Hp) air motor, requiring 1.3 m³/min at 0.6 MPa.

The pneumatic option is ideal for hazardous or explosive environments and remote job sites where compressed air is readily available, ensuring safe and efficient operation.

INDUSTRIES AND APPLICATIONS

Power Generation

The ID90 pipe beveling machine plays a vital role in modern power generation facilities including coal-fired, gas turbine, nuclear, hydro, and renewable energy plants. Its precision and portability make it ideal for in-situ weld preparation on high-pressure steam lines, superheaters, boiler tubes, and heat exchangers. During planned outages or maintenance cycles, the machine facilitates efficient on-site fabrication and retrofitting with minimal disruption to plant operations.

Oil and Gas Exploration and Processing

Designed for the rigors of oilfield environments, the ID90 is ideal for upstream, midstream, and downstream applications—whether at refineries, offshore platforms, or pipeline terminals. Its compatibility with pneumatic drives allows safe use in explosive or ATEX-classified zones. The machine performs smooth beveling on carbon steel, stainless, and alloy pipes used in process units, risers, separators, and transport lines—enhancing weld quality under extreme conditions.

Chemical and Petrochemical Facilities

In chemical processing plants, where pipes frequently convey corrosive fluids, volatile compounds, or superheated media, the ID90’s cold cutting technique prevents thermal damage and ensures clean edges. Its precision cutting enhances joint reliability for pipelines in reactors, heat exchangers, distillation towers, and safety systems. The machine's ability to handle high-alloy materials helps meet strict regulatory standards in hazardous environments.

Pipeline Installation and Maintenance

Whether in cross-country pipeline projects or emergency shutdown maintenance, the ID90 delivers reliable beveling with fast setup and minimal tooling. It is especially valuable in remote locations or tight access sites where conventional cutting tools are impractical. The machine’s lightweight design and modular jaws ensure secure internal mounting and consistent results, even under uneven terrain or harsh weather conditions.

MOUNTING RANGE

TOOLBIT OPTIONS

FREQUENTLY ASKED QUESTIONS

Q1: What is the cutting range of the ID90?

A: The ID90 supports pipe outer diameters from 0.98 inches to 3.50 inches (25 mm to 89 mm) and internal diameters from 0.98 inches to 3.11 inches (25 mm to 79 mm).

Q2: What is the maximum wall thickness the ID90 can handle?

A: The ID90 can machine pipes with a wall thickness up to 0.59 inches (15 mm), making it suitable for thick-walled pipes in demanding industrial applications.

Q3: What machining operations can the ID90 perform?

A: The machine supports beveling (including V, U, and compound bevels), facing, counterboring, and J-prep operations—all using cold cutting methods that prevent heat-affected zones.

Q4: How portable is the ID90 for field work?

A: The working weight ranges from 8.5 kg to 9.5 kg depending on drive type, with a compact design and a self-centering clamp enabling quick setup in tight or elevated spaces.

Q5: What materials are compatible with the ID90?

A: It works with carbon steel, stainless steel, and alloy pipes, commonly found in power generation, chemical, oil and gas, and pipeline maintenance industries.

PIPE BEVELER SELECTION TABLE