ID252 Pneumatic Pipe Beveling Machine for On-Site Cold Cutting and Weld Preparation

PRODUCT DESCRIPTION

The ID252 Pneumatic Pipe Beveling Machine is a durable, portable, internally mounted tool designed for high-precision weld end preparation. Suitable for pipe diameters from 3.15" to 10.75" (80–273 mm), it is widely used in power generation, chemical processing, offshore maintenance, and pressure vessel fabrication.

Featuring advanced cold cutting technology, the ID252 eliminates heat-affected zones (HAZ), ensuring clean, accurate bevels on carbon steel, stainless steel, duplex, and high-chromium alloys. It supports multiple operations including beveling, facing, counterboring, and chamfering, with adjustable bevel angles from 0° to 45°. Available in electric or pneumatic drive, this machine delivers safe, efficient performance in both field and workshop environments.

KEY FEATURES

Cold Cutting Technology

100% spark-free machining prevents thermal distortion and maintains pipe integrity.

Material Versatility

Processes carbon steel, stainless steel, duplex, and other hard alloys with precision.

Multi-Function Capability

Performs V-prep, U-prep, J-prep, facing, counterboring, and chamfering with interchangeable tools.

Quick and Accurate Setup

Self-centering three-jaw mandrel ensures rapid installation and perfect alignment.

Dual Power Options

Electric for stable shop environments; pneumatic for hazardous or explosive sites.

SPECIFICATIONS

DRIVE OPTIONS

The ID252 pipe beveling machineoffers versatile power configurations to suit diverse industrial environments, ensuring reliable and safe operation whether in the workshop or onsite.

IDE252 – MT Electric Motor Drive

Equipped with a 1.6 kW (2.15 Hp) MT electric motor running on 220–240 V and 50/60 Hz, this electric drive delivers consistent torque and precise cutting performance. Ideal for facilities with stable power supply such as fabrication shops and power plants, it supports continuous-duty applications with reduced operator fatigue, ensuring high-precision weld preparation.

IDP252 – Pneumatic Motor Drive

Powered by a 1.0 kW (1.34 Hp) air motor consuming 1.3 m³/min at 0.6 MPa, this pneumatic drive provides explosion-proof, spark-free operation for hazardous or explosive environments. Lightweight and robust, it is perfectly suited for oil & gas, petrochemical, offshore, and other field operations where electric power is limited or unsafe. Its compact design facilitates easy transport and maintenance, making it the ideal pneumatic pipe beveling machine for demanding on-site beveling tasks.

INDUSTRIES AND APPLICATIONS

Power Generation

Widely employed in thermal, nuclear, and renewable energy plants, the ID252 Pneumatic Pipe Beveling Machine delivers precise beveling for high-pressure steam lines, piping systems, and heat exchanger tubes. Its internal-mounted design allows fast, secure setup in confined spaces such as boiler rooms and turbine enclosures, enhancing maintenance efficiency.

Oil and Gas Industry

Essential for upstream and downstream operations, this machine supports pipeline maintenance, flange preparation, and welding tasks. The pneumatic drive variant ensures spark-free, safe operation in hazardous or explosive environments, making it perfect for offshore platforms, refineries, and petrochemical plants.

Chemical and Petrochemical Plants

Designed for piping systems carrying corrosive or high-temperature fluids, the ID252 pneumatic pipe beveler guarantees accurate, repeatable bevels with clean surfaces. This helps preserve process integrity and minimizes joint failure risks in aggressive chemical transport applications.

Shipbuilding and Marine Engineering

Ideal for shipyards and dry docks, this pipe beveling machine efficiently handles heavy-wall and corrosion-resistant pipes in ballast water, exhaust manifolds, and structural pipe systems. Its portability and compact design facilitate use in tight or elevated spaces for both deck-level and below-deck maintenance.

MOUNTING RANGE

TOOLBIT OPTIONS

FREQUENTLY ASKED QUESTIONS

Q1: What pipe diameter range does the ID252 Pneumatic Pipe Beveling Machine support, and which projects is it ideal for?

A: The ID252 accommodates pipe internal diameters from 3.15" to 10.75" (Φ80 mm to 273 mm), making it perfect for medium to large diameter weld preparations in industries like power generation, oil & gas, and heavy fabrication requiring precise, repeatable bevels.

Q2: Can the ID252 perform complex bevels such as J-prep and counterboring besides standard V-prep?

A: Absolutely. The machine supports a wide range of cutting tools enabling V-prep, J-prep, U-prep, and counterboring, ensuring compliance with various welding codes and advanced weld joint designs.

Q3: What materials can the ID252 machine process, and how effective is it on tough alloys?

A: Designed for cold cutting, the ID252 efficiently handles carbon steel, stainless steel, duplex, and high-alloy materials. It delivers consistent bevel quality even on heat-resistant or high-strength pipes used in petrochemical, chemical, and power plant piping.

Q4: How easy is the setup in confined or field environments?

A: With its internal self-centering expanding mandrel, the machine offers rapid, precise alignment with minimal effort. Its compact and modular design suits tight spaces such as boiler rooms, ship engine compartments, and pipe racks.

Q5: When should I choose the pneumatic drive over the electric, and what are their differences?

A: Select the electric drive (IDE252) for stable, indoor environments like workshops or fabrication facilities, where quieter and continuous operation is preferred. Opt for the pneumatic drive (IDP252) for hazardous, explosive, or remote sites such as offshore rigs, chemical plants, or oil refineries where spark-free and safe air-powered operation is essential.

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