This fully automatic compound fertilizer production line includes comprehensive equipment for complete fertilizer manufacturing: automatic batching machine, grinder, mixer, drum granulator, dryer, LQ series cooler, screening machine, automatic packaging machine, coating machine, and automatic weighing machine.
Compound fertilizer contains two or all three basic plant nutrients (Nitrogen, Phosphorus, Potassium) plus microelements (B, Mn, Cu, Zn, Mo). Raw materials can be powder or bulk:
| Nitrogen | Phosphorus | Potassium |
|---|---|---|
| Calcium nitrate Urea Ammonium bicarbonate Ammonium chloride Nitrate of soda Ammonium sulphate nitrate Ammonium sulphate Ammonium nitrate |
Single superphosphate Rock phosphate Dicalcium phosphate Triple superphosphate |
Kainit Potassium chloride Potassium sulphate Potassium nitrate |
The compound fertilizer production line typically includes 9 processes: batching, grinding, mixing, granulating, drying, cooling, screening, coating and packaging. Batching, mixing, granulating, drying, and screening are essential processes, while others are optional based on production capacity.
| No. | Process | Machines | Function |
|---|---|---|---|
| 1 | Batching | Automatic batching machine | Ratio raw materials by formula |
| 2 | Grinding | Grinder | Grind granules to powder |
| 3 | Mixing | Mixer | Mix powder evenly, add water or micro-elements if needed |
| 4 | Granulating | Feeding machine Granulator |
Feed mixed powder into granulator evenly Make mixed powder into fertilizer granules |
| 5 | Drying | Dryer Hot stove Cyclone |
Dry fertilizer granules with hot air Generate hot air for dryer Collect dust from dryer |
| 6 | Cooling | Cooler Cyclone |
Cool fertilizer granules to normal temperature Collect dust from cooler |
| 7 | Screening | Screener | Screen out required size from fertilizer granules |
| 8 | Coating | Coating machine | Coat color, anti-blocking agent, microelements on granules |
| 9 | Packaging | Air compressor Packaging machine |
Generate power to packaging machine Package fertilizer granules into bags |