Ultra Durable Radiation Resistant Wire Extruder Series with PLC Automation for Nuclear Energy Systems
Product Introduction
The Ultra Durable Radiation Resistant Wire Extruder Series with PLC Automation for Nuclear Energy Systems is a high reliability solution developed for critical wire and cable manufacturing environments. This advanced Extruder Series is specifically engineered to operate under high radiation conditions while maintaining long term mechanical stability and precise extrusion performance. By integrating radiation resistant materials with intelligent PLC automation, the system delivers consistent insulation quality and stable output over an extended operational lifespan. The equipment is designed for continuous production and meets the strict requirements of nuclear energy infrastructure.
Application Areas
This Extruder Series is mainly used for producing radiation resistant wires and cables required in nuclear power plants nuclear control systems and nuclear energy support facilities. Typical products include instrumentation cables control wires signal transmission cables and special power lines that must function reliably in high radiation and high safety environments. The system is also suitable for other industries requiring extreme durability and long service life such as research facilities energy laboratories and high safety industrial installations.
Technical Parameters
| Machine Model |
Pay-off Type |
Screw Diameter |
Screw L/D Ratio |
Extrusion Capacity |
Mainframe Power |
Wire Diameter Range |
| ZD-60+35 |
Active / Passive Pay-off |
Ø60 mm |
26:1 |
110 kg/h |
18.5 kW |
Ø1.2-10 mm |
| ZD-70+40+40 |
Active / Passive Pay-off |
Ø70 mm |
26:1 |
160 kg/h |
37 kW |
Ø1.5-12 mm |
| ZD-80+50+50 |
Active / Passive Pay-off |
Ø80 mm |
26:1 |
220 kg/h |
55 kW |
Ø2.0-20 mm |
| ZD-90+50 |
Active / Passive Pay-off |
Ø90 mm |
26:1 |
300 kg/h |
75 kW |
Ø5.0-42 mm |
| ZD-100+60+60 |
Active / Passive Pay-off |
Ø100 mm |
25:1 |
400 kg/h |
110 kW |
Ø5.0-42 mm |
| Cooling System |
Capstan Power |
Accumulator Type |
Take-up Type |
Electrical Control |
| Single Layer / Double U Type |
4 kW |
Horizontal |
Double-axis Axle-mounted / Bundle |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
4 kW |
Horizontal |
Double-axis Axle-mounted / Bundle |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
5.5 kW |
Horizontal |
Double-axis Axle-mounted / Bundle |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
7.5 kW |
Horizontal |
Shaftless Double Bobbin / Bonding |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
7.5 kW |
Horizontal |
Shaftless Double Bobbin / Bonding |
Frequency Control + PLC Control |
Key Advantages
This Extruder Series features a reinforced mechanical structure and core components manufactured from radiation resistant materials ensuring stable operation over decades. The PLC automation system provides real time monitoring precise process adjustment and production data management. High precision extrusion ensures uniform insulation thickness and consistent wire quality. Compared with conventional equipment this Extruder Series significantly reduces maintenance frequency improves operational safety and ensures long term production stability. Its intelligent control system minimizes human intervention and supports continuous operation in high risk environments.
Market Value
Designed in accordance with international nuclear industry manufacturing expectations this Extruder Series provides long term value for cable manufacturers and system integrators. It helps reduce lifecycle costs ensures compliance with strict safety standards and supports high quality cable production. The equipment is suitable for large scale nuclear energy projects and long term strategic investments.