Double (Triple) Layer Co-Extrusion Extrusion Line - Nuclear Power High-Lifespan Wire Extruder
Product Overview
The Nuclear Grade Long Life Radiation Resistant Wire Extruder Series with PLC Intelligent Control for Power Plant Applications is a high reliability solution specifically engineered for critical nuclear and high radiation environments. This advanced Extruder Series is designed to support long term stable operation under extreme conditions, combining radiation resistant materials with intelligent PLC control technology. The equipment ensures precise wire extrusion performance while maintaining structural integrity and process stability over an extended service lifespan of up to several decades.
Application Fields
This Extruder Series is primarily used for the production of nuclear grade cables and radiation resistant wires required in nuclear power plants research reactors and high energy facilities. It is suitable for control cables instrumentation cables signal transmission lines and power supply wires that must operate safely in high radiation high temperature and long service life environments. The system is also applicable to specialized industrial sectors where extreme durability and operational stability are required.
Technical Parameters
| Machine Model |
Pay-off Type |
Screw Diameter |
Screw L/D Ratio |
Extrusion Capacity |
Mainframe Power |
Wire Diameter Range |
| ZD-60+35 |
Active / Passive Pay-off |
Ø60 mm |
26:1 |
110 kg/h |
18.5 kW |
Ø1.2-10 mm |
| ZD-70+40+40 |
Active / Passive Pay-off |
Ø70 mm |
26:1 |
160 kg/h |
37 kW |
Ø1.5-12 mm |
| ZD-80+50+50 |
Active / Passive Pay-off |
Ø80 mm |
26:1 |
220 kg/h |
55 kW |
Ø2.0-20 mm |
| ZD-90+50 |
Active / Passive Pay-off |
Ø90 mm |
26:1 |
300 kg/h |
75 kW |
Ø5.0-42 mm |
| ZD-100+60+60 |
Active / Passive Pay-off |
Ø100 mm |
25:1 |
400 kg/h |
110 kW |
Ø5.0-42 mm |
| Cooling System |
Capstan Power |
Accumulator Type |
Take-up Type |
Electrical Control |
| Single Layer / Double U Type |
4 kW |
Horizontal |
Double-axis Axle-mounted / Bundle |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
4 kW |
Horizontal |
Double-axis Axle-mounted / Bundle |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
5.5 kW |
Horizontal |
Double-axis Axle-mounted / Bundle |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
7.5 kW |
Horizontal |
Shaftless Double Bobbin / Bonding |
Frequency Control + PLC Control |
| Single Layer / Double U Type |
7.5 kW |
Horizontal |
Shaftless Double Bobbin / Bonding |
Frequency Control + PLC Control |
Market Value and Positioning
Designed in accordance with international nuclear industry manufacturing standards this Extruder Series is suitable for cable manufacturers and equipment integrators serving the nuclear energy sector. It provides long term value by supporting safe cable production reducing lifecycle costs and ensuring compliance with demanding operational requirements. The equipment is adaptable for global nuclear infrastructure projects and long term energy investments.
Key Features
- Fast color change capability for efficient production transitions
- High production speed and operational efficiency
- Precisely engineered screw design for optimal performance
- Durable construction with no material sticking or dropping
- Intelligent control system with PLC integration
- User-friendly operation with enhanced humanization features