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Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Specifications
Brand Name :
HEYA
Model Number :
HY-605
Certification :
ISO9001
Place of Origin :
Guangdong, China
MOQ :
1pcs
Price :
Negotiable
Payment Terms :
T/T,D/A,D/P,Western Union
Supply Ability :
200 pcs/week
Delivery Time :
15-20 work days
Packaging Details :
Coated with anticorrosive oil , packed in carton box
Product Name :
Injection Mold Cavity Cores
Highlight :
High-Precision Uniform Textures
Tolerance :
+/-0.005mm
Hardness :
43-47 HRC
Feature :
Durable
Processing Method :
Electroforming Processing
Material :
Nickel
Application :
Biomedical Industry
Description

Heya Precision: Per-Drawing Custom Injection Mold Cooling Inserts – Tailored To Client’s Thermal Requirements (CAD Files), Optimizes Plastic Part Cooling Cycles

Engineered for injection molders (automotive, electronics, consumer goods) struggling with uneven cooling or long cycle times, our custom cooling inserts are precision-machined to 1:1 match your CAD files (STEP, IGES, DXF) and tailored to your specific thermal needs—whether for high-heat resins (PC, PPS) or thin-walled parts (≤0.8mm) prone to warping. They optimize heat dissipation, cut cooling cycles by 20–40%, and ensure consistent plastic part quality across high-volume production runs.

Why Heya’s Per-Drawing Cooling Inserts Stand Out

Cooling is the most time-consuming step in injection molding (often 50–70% of total cycle time), but off-the-shelf or generic cooling inserts create 3 critical pain points:

  • Mismatch with mold geometry (from poor drawing alignment) leads to uneven cooling—causing part warping (e.g., 1mm+ distortion in automotive trims) or sink marks;
  • One-size-fits-all designs fail to address resin-specific thermal needs (e.g., PC requires faster heat removal than PP), extending cycle times by 10–15 seconds per part;
  • Low-thermal-conductivity materials (e.g., standard steel) slow heat transfer, limiting production throughput for high-volume runs.

Heya solves these by designing cooling inserts exclusively from your CAD files and engineering them to your resin’s thermal properties—turning cooling from a bottleneck into a productivity driver.

Core Customization Capabilities for Client-Drawn Cooling Inserts

We tailor every cooling insert to your mold’s unique geometry and thermal requirements, with flexibility to handle even the most complex part designs:

Customization Dimension Key Options Heya Advantage
Client Drawing Support 3D (CAD/STEP/IGES) & 2D (DXF/PDF) files; 适配 mold cavity shapes (e.g., curved, irregular) Free pre-production drawing analysis to optimize channel layout (e.g., avoiding mold weak points); 100% alignment with your mold’s existing structure
Thermal Requirement Adaptation Conformal cooling channels (matches part contour), 分区温控 channels (for multi-zone cooling), variable channel diameters (2mm–10mm) Tailored to resin needs—e.g., 8mm diameter channels for PC (high heat) cut cooling time by 35%; 4mm channels for PP (low heat) reduce material waste
High-Conductivity Materials Copper alloy (thermal conductivity: 385 W/m·K) for fast cooling; stainless steel (S136, 16 W/m·K) for corrosion-resistant needs (e.g., medical molds) Material selection cuts heat dissipation time by 20–40% vs. standard steel inserts; copper alloy options ideal for thin-walled parts (e.g., electronic casings)
Complex Design Features Blind-end channels (for deep cavities), cross-flow channels (for uniform heat distribution), quick-connect fittings (for easy mold maintenance) Solutions for hard-to-cool areas—e.g., cross-flow channels eliminate sink marks in thick-walled automotive sensor housings

Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC

Technical Specs: Built for Efficient Cooling & Cycle Time Savings

Our cooling inserts are engineered to deliver measurable productivity gains, with specs that directly impact your bottom line:

Specification Heya Standard for Custom Cooling Inserts Impact on Your Injection Molding Process
Cooling Uniformity Temperature variation ≤±2℃ across part surface Eliminates warping (≤0.3mm distortion) and sink marks—critical for tight-tolerance parts (e.g., smartphone battery casings)
Cycle Time Reduction 20–40% vs. generic cooling inserts (varies by resin/part) For a 10-second cooling cycle, saves 2–4 seconds per part—equates to 1,200–2,400 more parts per 8-hour shift
Service Life ≥300,000 cycles (copper alloy); ≥500,000 cycles (stainless steel) Resists corrosion (from cooling water) and wear—reduces insert replacement frequency by 50% vs. standard options
Lead Time 12–16 days (prototype); 20–25 days (mass-production) Faster than industry average (30+ days) to minimize downtime when upgrading molds for better cooling

Quality & Compliance for Global Molders

  • Dual Certifications: ISO 9001 (general manufacturing) and IATF 16949 (automotive-grade) to meet strict standards for industries where cooling consistency is critical (e.g., automotive, medical).
  • Thermal Validation: Every insert undergoes CFD (Computational Fluid Dynamics) simulation before production—verifying cooling efficiency and ensuring it meets your target cycle time.
  • Material Traceability: Full documentation (alloy composition reports, thermal conductivity test data, machining records) provided for every batch—essential for clients requiring supply chain transparency (e.g., medical device manufacturers).

Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC

Who Benefits from Our Client-Drawn Cooling Inserts

  • Automotive Molders: For large parts (e.g., bumper covers, dashboard trims) where uneven cooling causes warping—conformal channels cut cycle time and ensure compliance with IATF 16949.
  • Electronic Part Manufacturers: For thin-walled components (e.g., laptop casings, IoT device enclosures) where fast, uniform cooling prevents deformation and speeds up high-volume production.
  • Medical Molders: For corrosion-resistant needs (S136 steel inserts) and precise cooling (e.g., syringe barrels)—ensures part consistency and meets FDA/CE requirements.

Call to Action

Need cooling inserts tailored to your CAD files and thermal needs? Upload your mold design (CAD/STEP)—Heya’s engineers will run a free CFD cooling simulation, share a DFM report, and provide a detailed quote within 24 hours.

Bonus: Download our [Cooling Insert Optimization Guide] for resin-specific cooling tips, channel layout best practices, and cycle time calculation tools.
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Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC

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Product Detail
Brand Name :
HEYA
Model Number :
HY-605
Certification :
ISO9001
Place of Origin :
Guangdong, China
MOQ :
1pcs
Price :
Negotiable
Contact Supplier
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC
Custom Injection Mold Inserts Optimizes Plastic Part Cooling Cycles 43-47 HRC

Dongguan Heya Precision Mold Co., Ltd

Verified Supplier
1 Years
guangdong, dongguan
Since 2005
Business Type :
Manufacturer
Main Products :
Electroforming Mold, Mold Surface Textures, Core Cavity Mold
Total Annual :
100-300
Employee Number :
30~80
Certification Level :
Verified Supplier
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