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IXPP Foam Sheet Cross-Linked PP Foam 2mm-8mm Thickness EV Battery Compression Vibration Dampening Cushion
IXPP Foam Sheet Cross-Linked PP Foam 2mm-8mm Thickness EV Battery Compression Vibration Dampening Cushion
IXPP Foam Sheet Cross-Linked PP Foam 2mm-8mm Thickness EV Battery Compression Vibration Dampening Cushion
IXPP Foam Sheet Cross-Linked PP Foam 2mm-8mm Thickness EV Battery Compression Vibration Dampening Cushion
Specifications
Brand Name :
EKKOFLEX
Price :
USD 1.5-6.0 / Square Meter
Foam Type :
Closed Cell
Sheet Length :
Custom (Up to 200m Roll)
Sheet Width :
1000mm, 1200mm, 1500mm, Custom Size
Temperature Resistance :
-40°C to +130°C (Peak: 150°C)
Application :
EV Battery Cell Compression Pad, Module Vibration Dampener, End-Plate Cushion
Color :
White, Grey, Black, Custom Colors
Compression Set :
< 5% (ASTM D3574, 50% Compression, 24h)
Payment Terms :
T/T,L/C,PayPal
Supply Ability :
200000 Square Meters per Month
MOQ :
500 Square Meters
Thickness Range :
2mm - 8mm
Place of Origin :
Guangdong, China
Delivery Time :
7-10 working days for stock, 15-25 days for production
Certification :
ISO 9001:2015, UL 94 V-0, RoHS, REACH
Packaging Details :
PE film wrapped sheets with protective interleaving
Material :
IXPP (Irradiation Cross-Linked Polypropylene Foam)
Vibration Dampening :
Excellent (Tan Delta > 0.15)
Density Range :
33-200 kg/m³
Description

IXPP Foam Sheet for EV Battery Compression & Vibration Dampening

Cross-Linked Polypropylene Foam — Superior Shock Absorption & Uniform Cell Compression for Battery Pack Longevity

Product Overview

EKKOFLEX's IXPP (Irradiation Cross-Linked Polypropylene) foam sheet is a high-performance closed cell foam engineered for EV battery pack compression and vibration dampening. With a compression set below 5% (ASTM D3574) and excellent vibration dampening (Tan Delta > 0.15), this cross-linked PP foam maintains consistent cell-to-cell pressure throughout the battery pack lifecycle.

The irradiation cross-linked molecular structure delivers superior mechanical recovery with over 95% compression rebound, ensuring long-term dimensional stability under constant compression loads. At 2mm-8mm thickness, this versatile foam sheet absorbs road-induced vibrations and mechanical shocks while providing uniform pressure distribution across battery cell surfaces.

Key Features

1
Low Compression Set
Less than 5% compression set per ASTM D3574 ensures consistent cell pressure retention over the battery lifecycle
2
Excellent Vibration Dampening
Tan Delta greater than 0.15 effectively absorbs road vibration and mechanical shock to protect battery cells
3
95% Compression Recovery
Cross-linked structure rebounds to original thickness after thousands of compression cycles for long-term reliability
4
Wide Temperature Stability
Maintains mechanical properties from -40°C to +130°C, suitable for global EV operating conditions
5
Closed Cell Moisture Barrier
Non-absorbent structure prevents electrolyte and moisture ingress, protecting battery cell integrity
6
Customizable Thickness & Density
2mm-8mm thickness with tailored density to match your specific cell compression force requirements

Technical Specifications

Property Specification
Material IXPP (Irradiation Cross-Linked Polypropylene Foam)
Foam Structure Closed Cell
Thickness Range 2mm / 3mm / 5mm / 6mm / 8mm (custom available)
Density Range 33 - 200 kg/m³
Sheet Width 1000mm / 1200mm / 1500mm (custom available)
Sheet Length Custom (Up to 200m per Roll)
Temperature Resistance -40°C to +130°C (Peak: 150°C)
Compression Set < 5% (ASTM D3574, 50% Compression, 24h)
Compression Recovery > 95% (After Repeated Compression Cycles)
Vibration Dampening Excellent (Tan Delta > 0.15)
Color White, Grey, Black, Custom Colors
Certification ISO 9001:2015, UL 94 V-0, RoHS, REACH

Applications

Cell Compression PadModule Vibration DampenerEnd-Plate CushionBattery Pack Shock AbsorberInter-Cell Pressure PadPouch Cell Gap FillerPrismatic Cell SeparatorModule-to-Housing Gasket

Why Choose EKKOFLEX IXPP Foam for EV Battery Compression

Proven Long-Term Reliability

Over 95 percent compression recovery after thousands of cycles, validated by independent laboratory testing per ASTM D3574

15+ Years Cross-Linking Expertise

Specialized in irradiation cross-linked polyolefin foam manufacturing since 2010 with ISO 9001:2015 certified facility

EV Battery Application Engineering

Dedicated technical team supports cell compression force calculations and custom material selection for your battery design

Rapid Prototyping & Sampling

Custom thickness, density, and compression profiles with sample delivery in 5-7 working days and full test data

Get Your Custom Quote in 24 Hours

Contact us now for a tailored quotation, compression test data, or free sample. Let us help you optimize your EV battery pack design with EKKOFLEX IXPP foam.

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IXPP Foam Sheet Cross-Linked PP Foam 2mm-8mm Thickness EV Battery Compression Vibration Dampening Cushion

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Product Detail
Brand Name :
EKKOFLEX
Price :
USD 1.5-6.0 / Square Meter
Foam Type :
Closed Cell
Sheet Length :
Custom (Up to 200m Roll)
Sheet Width :
1000mm, 1200mm, 1500mm, Custom Size
Temperature Resistance :
-40°C to +130°C (Peak: 150°C)
Contact Supplier
video
IXPP Foam Sheet Cross-Linked PP Foam 2mm-8mm Thickness EV Battery Compression Vibration Dampening Cushion
IXPP Foam Sheet Cross-Linked PP Foam 2mm-8mm Thickness EV Battery Compression Vibration Dampening Cushion

Shenzhen Eco Polyfoam Products Co., Ltd.

Verified Supplier
3 Years
guangdong, shenzhen
Since 2010
Business Type :
Manufacturer, Exporter, Trading Company
Main Products :
IXPE Foam, XPE Foam, HVAC Insulation Foam
Total Annual :
10000000-50000000
Employee Number :
100~150
Certification Level :
Verified Supplier
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