Steel Structure Industry Used Intelligent Welding Robot BR-2010A Pro/DG9 Ground Rail Type Welding Robot

Equipment Features:

The Ground rail type Welding Robot is primarily designed for automated welding of various steel structure fillet welds. The workstation meets the welding requirements for H-shaped steel structures,diaphragm plates, and other fillet weld applications.

Standard Configuration Includes, Control system, Floor-track traveling mechanism,Arc welding robot, Welding power source with coolant tank, Intelligent welding vision system, Water-cooled welding torch, Torch cleaning station.

Max.Component Width: 1.2 meters,Standard Track Length:9 meters (customizable based on workshop layout)

Welding Types Flat horizontal filet welds, Flat polygonal fillet welds, Vertical fillet welds, Corner welding (excluding multi-pass welding)

Compatible Steel Structures, H-shaped steel columns, Roof beams, Crane beams, Corbels, Purlin seats,Other open-section steel components

Workstation Layout:

Basic components of welding Robot system

Intelligent operating system

A self-developed system with core capabilities of deep welding process integration. The system imports 3D models and utilizes vision technology to precisely locate all structural weld seams. Based on the actual contour s in the model, it automatically generates welding programs.

The software is deployed on a PC system, which can be placed anywhere. Through wireless routing, remote control is enabled - allowing direct operation of field equipment from office locations for welding tasks.

Torch cleaning station Feature

ECO-Friendly oil Management - Enclosed oils praying chamber - Waste oil recovery system (environmentally compliant

Special nozzle design ensures spatter caused uniform coating

There is a sensor placed in pneumatic clamping nozzle

The smart sensor can detects when the motor reaches the bottom, Make sure torch can not removal during cleaning to reduce gun collision accidents

Single-command activation motor rise to achieve cleaning torch actions(reduces robot I/O wiring

Multi-function reamer cleans reach to contact tip base

Fully self-developed: core algorithms entirely developed in-house, with no reliance on external suppliers

Teaching-free programming: welding posture, positioning posture, and air-cut paths are all calculated by the software

Seam tracking system: combines feed forward and feedback to achieve higher welding accuracy