Specifications
Place of Origin :
CHINA
Dimensions :
Custom dimensions as per design specifications
Tolerance :
±0.01 mm
Corrosion Resistance :
Excellent corrosion resistance
Strength :
High strength-to-weight ratio
Applications :
Aerospace, automotive, electronics, sports equipment
Supply Ability :
500–2000 pcs/month
Delivery Time :
15–25 working days
Brand Name :
VIGOROUS
Manufacturing Process :
CNC machining
Packaging Details :
Standard packaging uses corrugated cartons. For heavy single items or large-volume sea freight orders, fumigation-free plywood wooden cases are applied. Each precision machined part is individually wrapped with bubble wrap or EPE foam to protect against sc
Thermal Resistance :
Good thermal stability
Material :
Composite materials (e.g., carbon fiber, fiberglass, Kevlar)
Color :
Customizable (commonly black, grey, or natural fiber color)
Customization :
Fully customizable designs and specifications
Weight :
Lightweight compared to metal parts
MOQ :
1 Piece
Payment Terms :
T/T,L/C
Price :
Negotiable
Surface Finish :
Smooth, polished or matte
Description

Core Material Advantage: The Foundation of Superior Performance

Our precision pistons are crafted from high-grade aerospace aluminum alloy (7075-T6), selected for its exceptional balance of strength, lightweight properties, and thermal conductivity. This material choice is critical for fluid control systems, where reliability under pressure and temperature fluctuations is non-negotiable.

Material Property Value/Characteristic Benefit for Fluid Control
Tensile Strength 570 MPa Withstands high-pressure fluid dynamics without deformation
Thermal Conductivity 130 W/m·K Rapid heat dissipation prevents thermal expansion-induced leaks
Density 2.81 g/cm³ Reduces reciprocating mass, improving system response time
Corrosion Resistance Anodized surface (50μm) Resists chemical degradation from aggressive fluids (e.g., hydraulic oils, coolants)

Key Note: The 7075-T6 alloy’s microstructure is optimized through precision forging before machining, ensuring grain flow aligns with stress paths—critical for fatigue resistance in cyclic fluid control applications.


Precision Machining: Where Tolerance Meets Reliability

Each piston undergoes a multi-stage CNC machining process, achieving tolerances that guarantee seamless integration into fluid control assemblies.

Machining Feature Specification Functional Impact
Outer Diameter (OD) Ø45.00 ±0.005 mm Ensures zero-leak seal fit with cylinder bore, minimizing fluid bypass
Ring Groove Width 2.00 ±0.01 mm Maintains consistent ring tension for dynamic sealing under pressure swings
Pin Bore Diameter Ø12.00 ±0.003 mm Eliminates play in connecting rod interface, reducing vibration-induced wear
Surface Finish (Ra) 0.2 μm (mirror-polished) Reduces friction by 30% vs. standard finishes, extending seal life and efficiency

Highlight: The asymmetric ring groove design (visible in the image) is engineered to optimize oil retention during high-speed operation—a critical feature for maintaining lubrication in dry-sump fluid systems.


Material Versatility: Beyond Aluminum

While 7075-T6 is our flagship choice, we machine pistons from diverse materials to match your application’s demands:

Material Best For Unique Advantage
Stainless Steel 316L Corrosive chemical handling Resists HCl, NaOH, and other aggressive media
Titanium Grade 5 Extreme weight-sensitive aerospace 45% lighter than steel with superior strength-to-weight ratio
PEEK Polymer Low-friction, non-lubricated systems Self-lubricating, ideal for food-grade fluid control
Brass C360 Low-pressure water systems Natural corrosion resistance in potable water applications

Pro Tip: For high-wear applications, we offer tungsten carbide coating on sealing surfaces—increasing lifespan by 5x in abrasive fluid environments.


FAQs

  1. Q: Can you match our existing piston dimensions exactly?
    A: Yes. Provide your CAD file or physical sample—we reverse-engineer to ±0.002mm accuracy, ensuring drop-in replacement compatibility.

  2. Q: How do you ensure material consistency across batches?
    A: Every billet is certified to ASTM B209 standards, with batch-specific mill test reports provided. We also perform in-house hardness testing (Rockwell B scale) on 10% of each production run.

  3. Q: Do you offer post-machining treatments for enhanced performance?
    A: Absolutely. Options include DLC coating (for friction reduction), shot peening (fatigue life extension), and cryogenic treatment (dimensional stability improvement).

  4. Q: Can this piston handle cryogenic fluids like liquid nitrogen?
    A: Yes—with material adjustment. We recommend 304L stainless steel for cryogenic service, as its austenitic structure remains ductile down to -196°C. Contact us for application-specific validation

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High strength Aluminum Precision Cylinder Housing CNC Composite Parts for Locating Connection

Ask Latest Price
Place of Origin :
CHINA
Dimensions :
Custom dimensions as per design specifications
Tolerance :
±0.01 mm
Corrosion Resistance :
Excellent corrosion resistance
Strength :
High strength-to-weight ratio
Applications :
Aerospace, automotive, electronics, sports equipment
Contact Supplier
High strength Aluminum Precision Cylinder Housing CNC Composite Parts for Locating Connection
High strength Aluminum Precision Cylinder Housing CNC Composite Parts for Locating Connection
High strength Aluminum Precision Cylinder Housing CNC Composite Parts for Locating Connection
High strength Aluminum Precision Cylinder Housing CNC Composite Parts for Locating Connection

Dongguan Vigorous Packaging Machinery Co., LTD.

Verified Supplier
1 Years
dongguan
Since 2017
Business Type :
Manufacturer
Total Annual :
300000-500000
Employee Number :
50~100
Certification Level :
Verified Supplier
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