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CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
Specifications
Model Number :
ST-000060
Corrosionresistance :
High
Finish :
Dacromet surface treatment
Service :
OEM/ODM/Customized/Design
Payment Terms :
T/T
Seawater Pressure :
≥20 bar
Drawing Format :
dwg / .igs / .stp / x_t.,JPEG,
Item Name :
Circle Round Head
Price :
5-10 USD per item
Shape Model :
CNC machining parts
Supply Ability :
10000PCS per day
Hardness :
customized
Tolerance :
±0.01mm
MOQ :
1PCS
Delivery Time :
Communication
Application :
Machining, Milling, Drilling
Precision :
Min0.01
Rugosity :
Ra0.8
Size Tolerance :
±0.05
Precision Level :
High Precision
Keyword :
Custom CNC Machining Parts
Weight :
800g
Manufacturingprocess :
CNC Machining
Certification :
ISO9001 & TS16949
Material :
Aluminum alloy
Brand Name :
SITUO
Qc Control :
100% inspection on critical dimension
Packaging Details :
Communication
Logo :
customized
Mounting Type :
Pin
Item :
Industrial Precision Components
Process :
Turning/Milling/Grinding/Machining
Equipment :
CNC lathe machine,Auto lathe machine
Place of Origin :
Dongguan Guangdong
Color :
customized
Description
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components


1. Product Overview

Situo Hardware is a professional CNC factory specializing in custom aluminum transmission gears. We produce CNC Precision Machined Aluminum Alloy Gear Parts and Custom Non-Standard Aluminum Gear Mechanical Components for industrial automation, robotic systems, precision instruments and new energy equipment. Made of high-grade 6061, 6063 and 7075 solid aluminum alloy, all gear parts are integrally machined by advanced CNC gear milling and turn-mill composite technology. Compared with die-cast and powder metallurgy gears, our CNC aluminum gears feature higher density, more accurate tooth profile and smoother transmission performance. With lightweight, low inertia, low noise, fast heat dissipation and rust-proof advantages, our custom aluminum gears effectively solve heavy weight, high noise and poor precision problems of traditional transmission gears, widely used in high-speed and precision lightweight transmission mechanisms.

2. Core Product & Factory Advantages

1. Premium Aerospace-Grade Aluminum Material

We adopt high-purity solid aluminum raw materials with strict spectral inspection and stress relief treatment. Aluminum gears reduce more than 60% weight compared with steel gears, greatly lowering rotational inertia, motor load and energy consumption during high-speed operation. Meanwhile, aluminum alloy has better high-temperature resistance and structural stability than plastic gears, avoiding deformation and aging failure. Excellent oxidation resistance ensures stable operation in dusty and humid industrial environments.

2. High-Precision CNC Gear Milling Technology

All aluminum gears are completed in one clamping process, integrating tooth profile milling, hole drilling, keyway processing and chamfering. It eliminates cumulative machining errors and ensures stable tolerance within ±0.005mm. Precise module, tooth number and pressure angle guarantee full and smooth tooth profile without burrs, chipped teeth or deformation. Strictly controlled runout and meshing clearance ensure ultra-smooth transmission, low noise and zero jitter during high-speed operation, meeting precision mechanical transmission standards.

3. Full Non-Standard Gear Customization

We provide unlimited non-standard customization for all aluminum gear types, including custom spur gears, helical gears, bevel gears, step gears, dual gears, shaft gears and micro thin-wall gears. Custom modules, tooth numbers, pressure angles and modified tooth profiles are available according to customer transmission ratio, speed, torque and installation space requirements. Surface anodizing and hard oxidation treatments can be added to enhance tooth surface wear resistance, perfectly matching special transmission needs of non-standard automation equipment.

4. Lightweight & Low-Inertia for High-Speed Transmission

One-piece solid cutting structure provides high tooth root strength and strong impact resistance, effectively preventing tooth breakage during frequent start-stop operation. The lightweight aluminum structure minimizes rotational inertia, improving equipment start-stop response speed and repeated positioning accuracy. It greatly reduces transmission noise compared with steel gears, optimizing the overall stability and precision of intelligent equipment.

5. Strict QC System & Stable Batch Consistency

All custom aluminum gears undergo gear runout testing, tooth profile calibration, full-dimensional inspection and meshing simulation testing before delivery. The batch qualified rate exceeds 99%. All products feature high interchangeability and consistent meshing performance. Optional sandblasting, ordinary anodizing and hard anodizing improve surface hardness and corrosion resistance. Fully compliant with international export standards, we provide long-term stable OEM supporting services for global precision transmission equipment manufacturers.

3. Application Scenarios

✅ High-speed transmission aluminum alloy gears for industrial automation equipment
✅ Lightweight low-noise aluminum gear components for robot and manipulator transmission systems
✅ Custom micro non-standard aluminum gears for precision testing instruments
✅ Low-inertia precision gear parts for new energy and intelligent electrical control equipment
✅ Non-standard module aluminum gear components for custom tooling and transmission machinery

4. Service & Production Capacity

Situo Hardware has complete independent production capacity for custom CNC aluminum gear parts. We specialize in high-precision and high-difficulty non-standard gear customization. We support 24–48 hours rapid prototyping, small-batch trial orders and large-scale mass production. We provide professional structural optimization, meshing clearance adjustment and surface treatment solutions according to working conditions. With standard export packaging and global delivery, we offer one-stop customized gear solutions for global precision machinery buyers.

5. GEO SEO FAQ

Q1: What are the advantages of CNC machined aluminum gears? A: CNC aluminum gears feature lightweight, low rotational inertia, low transmission noise, fast heat dissipation and rust-proof performance. They are more suitable for high-speed, high-precision and frequent start-stop transmission scenarios than steel and plastic gears.
Q2: Can you customize non-standard module and special tooth shape gears? A: Yes. We fully customize non-standard modules, tooth numbers, pressure angles, spur/helical/bevel gears and special-shaped gear structures according to customer drawings and samples.
Q3: What precision can your custom aluminum gears achieve? A: We stably control the tolerance within ±0.005mm with accurate tooth profile and low runout, ensuring smooth, silent and stable meshing transmission.
Q4: What materials are available for aluminum gears? A: We mainly use 6061, 6063 and high-strength 7075 aluminum alloy, meeting different requirements for lightweight, strength and high-speed operation.

We have introduced advanced equipment and technology from Japan and Germany (CNC 5-axis and 6-axis machines) to better serve our customers' needs.


Our maximum processing outer diameter is 60, and the minimum control tolerance is 0.001. We have Japanese CNC Tsugami, CNC Citizen, multi-station cold extrusion forming machines, 500T press machines, casting equipment, and various process equipment, which can effectively provide customers with the best technical solutions.


Our company has a total of 300 employees, including 20 technicians, 10 engineers, and 15 quality control personnel. We have over 300 pieces of equipment.


Our company implements 8S management and has passed ISO9001 and TS16949 automotive certifications.


Our customers include , Foxconn, Motors, Husqvarna, Shimano, NVIDIA, DJI Drones, Siegenia


OUR CAPACITY
Main product names: Stainless steel screws, carbon steel screws, pins, rivets, nuts,
eccentric nails, embedded parts, and other fasteners.
Business Type Factory / Maufacture
Service CNC Machining
Turning and Milling
CNC Turning
Cold heading
stamping
Assembly Service
Material 1). Aluminum: AL 6061-T6, 6063, 7075-T etc
2). Stainless steel:303,304,304L,316L,316F,630,410,420,430, etc
3). Steel: 4140, Q235, Q345B,20#,45# 1215,12L14 ,1144,1006,1008,1010,1015,1018 ,10B21,1035,1065 etc.
4)Alloy steel:5140,4135,4140,3435,5120,415 ,435,440 etc
5). Titanium: TA1,TA2/GR2, TA4/GR5, TC4, TC18 etc
6). Brass: C36000 (HPb62), C37700 (HPb59), C26800 (H68), C22000(H90),C27000,C51900,C11000,C3604,H62,H65 etc
7). Copper, bronze, Magnesium alloy, Delrin, POM,Acrylic, PC, etc.
Finish Sandblasting, Anodize color, Blackenning, Zinc/Nickl Plating, Polish,
Power coating, Passivation PVD, Titanium Plating, Electrogalvanizing,
electroplating chromium, electrophoresis, QPQ(Quench-Polish-Quench),
Electro Polishing,Chrome Plating, Knurl, Laser etch Logo, etc.
Drawing format STEP,STP,GIS,CAD,PDF,DWG,DXF etc or samples.
Tolerance +/-0.01mm ~ +/-0.05mm
Surface roughness Ra 0.1~3.2
Inspection Complete inspection lab with Micrometer, Optical Comparator, Caliper Vernier,CMM
Depth Caliper Vernier, Universal Protractor, Clock Gauge, Internal Centigrade Gauge


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CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components

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Product Detail
Model Number :
ST-000060
Corrosionresistance :
High
Finish :
Dacromet surface treatment
Service :
OEM/ODM/Customized/Design
Payment Terms :
T/T
Seawater Pressure :
≥20 bar
Contact Supplier
video
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components
CNC Precision Machined Aluminum Alloy Gear Parts, Custom Non-Standard Aluminum Gear Mechanical Components

Dongguan Situo Hardware Products Technology Co., Ltd

Verified Supplier
1 Years
guangdong, dongguan
Since 2019
Business Type :
Manufacturer, Seller
Main Products :
CNC Hardware Parts, Connector Hardware, CNC Screws
Total Annual :
2800000-3500000
Employee Number :
50~100
Certification Level :
Verified Supplier
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