Electrophoretic Coating Line (KTL/EPD) for Automotive Battery Housings

Project Summary

This electrophoretic deposition system is purpose-built for coating automotive battery casings, delivering stable film thickness, outstanding corrosion protection, and complete surface coverage. Utilizing advanced cathodic electro-deposition technology, the line ensures highly uniform and durable coatings even on complex components.

Project Implementation Workflow

1. Engineering & Technical Planning

• Detailed analysis of customer product specifications and process requirements

• Development of a customized production layout tailored to facility constraints

• Full 3D CAD engineering and multi-stage technical validation

• Final confirmation of the complete system design prior to manufacturing

2. Manufacturing & Quality Assurance

• Equipment fabrication in strict alignment with approved engineering documents

• Continuous quality monitoring at every major production step

• Scheduled progress reporting throughout equipment manufacturing

3. Installation, Start-Up & Operator Training

• On-site installation performed by a skilled international technical team

• System start-up, tuning, and process debugging to ensure optimal performance

• Comprehensive staff training, including:

  • System operating procedures

  • Routine and preventive maintenance

  • Troubleshooting and corrective action techniques

System Performance Highlights

• Uniform film build on both simple and intricate component geometries

• Excellent internal cavity and recessed-area coverage

• Corrosion protection exceeding 1000+ hours in salt spray testing

• Stable and environmentally friendly coating process

Customization & System Integration

We provide fully tailored solutions to meet unique production and product requirements, including:

• Customized electrophoretic coating line configurations

• Compatibility with various KTL/EPD paint systems

• End-to-end turnkey project delivery, from concept to commissioning