Automatic Glass Lubricant Spraying Line for Titanium Alloy and High-Temperature Forgings

Specialized Surface Coating Solution for Advanced Forging Processes

Our automatic glass lubricant spraying line is specifically designed for the application of protective glass-based lubricants on forged components prior to high-temperature forming operations. The system provides reliable coating performance, uniform coverage, and efficient material handling, helping manufacturers improve forging quality, reduce tooling wear, and enhance production consistency.

Designed for demanding industrial environments, the line is suitable for both batch production and continuous manufacturing operations.

Suitable Workpiece Materials

The system can process a wide range of forged components, including:

• Titanium and titanium alloy forgings

• Nickel-based superalloys

• Heat-resistant alloys

• High-strength alloy steels

• Structural steel forgings

• Other special metals requiring high-temperature surface protection

Its flexible design allows accommodation of various workpiece sizes, shapes, and surface configurations.

Hybrid Spraying Technology

To achieve optimal coating quality on both simple and complex forgings, the line combines automatic spraying with manual touch-up capability.

Automatic Spray Application:

High-efficiency automatic spray guns apply a uniform glass lubricant coating across the workpiece surface, ensuring stable film thickness and repeatable process quality throughout production.

Manual Touch-Up Stations:

For components featuring deep recesses, complex contours, blind holes, or irregular geometries, dedicated manual spray stations enable operators to perform supplementary coating and quality adjustments where required.

This combination of automation and manual flexibility ensures complete surface coverage while maintaining production efficiency.

Heavy-Duty Conveyor System

The production line is equipped with a robust accumulation conveyor system designed specifically for transporting large and heavy forgings.

Material Handling Features

• Maximum workpiece capacity up to 2 tons

• Stable and vibration-controlled conveying

• Accurate workpiece positioning during spraying

• Reliable handling of oversized forged components

• Smooth accumulation and transfer between process stations

The conveyor system contributes to consistent coating quality while reducing manual handling requirements.

Key Advantages

• Automatic and manual spraying combination

• Uniform coating distribution

• Heavy-duty conveyor system for large forgings

• Suitable for titanium and high-temperature alloy components

• Improved forging quality and die protection

• Stable and efficient production operation

• Custom-engineered solutions for different process requirements

Customized Engineering Solutions

Every painting line can be designed according to your specific manufacturing requirements.

Our engineering team provides complete turnkey solutions covering equipment design, manufacturing, installation, commissioning, and technical support to ensure reliable long-term performance.