200 Ton Hydraulic Compression Head | High-Pressure 80MPa Cable & Wire Rope Crimping Tool

Product Overview

The 200 Ton Hydraulic Compression Head is a powerful and high-pressure crimping tool engineered for large-diameter cables, wire ropes, and heavy-duty compression sleeves. Designed to operate at 80MPa, this tool delivers exceptional output force, ensuring secure, consistent, and professional-grade crimping results for industrial, electrical, and lifting applications. Its robust construction and open-head design allow technicians to work efficiently in both field and workshop environments.

Product Definition

A hydraulic compression head is a high-force crimping unit that requires an external hydraulic pump. The 200T model is specifically built for large-scale compression tasks where maximum strength, accuracy, and durability are essential.

Key Features

• 200-Ton Crimping Capacity – Ideal for heavy-duty wire rope sleeves, cable lugs, and compression terminals.

• 80MPa High-Pressure Operation – Provides stable and precise compression force.

• Open C-Head Design – Enables quick positioning of sleeves and fast workflow.

• Heavy-Duty Alloy Steel Body – Ensures long service life under continuous industrial use.

• Wide Die Compatibility – Accepts multiple interchangeable dies for various cable sizes.

• Smooth Hydraulic Performance – Consistent pressure with excellent deformation control.

• Works with Various Pumps – Compatible with electric, manual, and engine-driven hydraulic pumps.

Product Advantages

• Superior crimping strength for large wire rope and cable terminations.

• Enhanced safety with pressure-controlled operation and reinforced head structure.

• High efficiency due to fast-open design and easy die change.

• Long-term durability even in demanding environments like construction, mining, and power grid jobs.

• Precision compression ensures high-quality, reliable mechanical and electrical connections.

Applications

• Power transmission and distribution line construction

• Wire rope rigging and lifting equipment manufacturing

• Compression of cable lugs, sleeves, and ferrules

• Infrastructure and industrial installation projects

• Marine, mining, oil & gas, and heavy machinery works

• Workshop and on-site repair operations

Technical Parameters (Sample Spec)

FAQ

Q1: What type of hydraulic pump is needed for this 200-ton head?
It requires an 80MPa high-pressure hydraulic pump, compatible with manual, electric, or engine-driven models.

Q2: Can it crimp large wire rope sleeves?
Yes. It is specifically designed for heavy-duty aluminum, copper, and steel sleeves.

Q3: Are dies included with the tool?
We can supply:

• Full die set

• Customized die sizes

• Or the head alone, depending on customer needs.

Q4: Can this tool be used for power line connectors?
Yes. It is suitable for crimping large cable lugs, splices, and compression fittings used in transmission line projects.

Q5: Is customization available?
Yes. We offer custom:

• Die shapes

• Head openings

• Sleeve standards

• Surface treatments