Motorized Hydraulic Compressor Hydraulic Crimping Tool with Gasoline Engine 100 tons 200 tons

Overview:

The Motorized Hydraulic Compressor Hydraulic Crimping Tool with Gasoline Engine is a powerful, portable tool designed for high-load crimping applications in industries like power transmission, telecommunications, and construction. Available in two capacity versions—100 tons and 200 tons—this hydraulic crimping tool is engineered to provide efficient, reliable crimping for large cables and connectors. Driven by a gasoline engine, it offers excellent mobility and performance, even in remote areas where access to electricity is limited.

Definition:

A Motorized Hydraulic Crimping Tool is a device used to crimp or join electrical connectors to cables by applying hydraulic force. It uses a hydraulic compressor powered by a gasoline engine to exert the necessary pressure for crimping large and heavy-duty cables. The crimping process is essential for creating strong and reliable connections, particularly in high-power electrical systems.

Features:

• Gasoline-Powered Engine: The gasoline engine provides mobility and independent operation, making the tool perfect for use in field operations or remote locations without access to electrical power.

• High Crimping Capacity: Available in 100 tons and 200 tons versions, this crimping tool can handle large, high-capacity cables, ensuring secure, high-performance crimping even under heavy load conditions.

• Portable Design: Despite its powerful crimping capacity, the tool is designed to be compact and portable, making it easy to transport and use in a variety of work environments.

• Hydraulic System: The hydraulic compressor offers smooth, consistent crimping action with the ability to apply extreme pressure, ensuring tight, secure crimping every time.

• Versatile Crimping Dies: The crimping tool comes with a range of crimping dies suitable for different cable sizes and terminal types. The tool is adjustable to handle a variety of wire sizes up to very large diameters.

• Ergonomic Handle and Control: The crimping tool is designed for ease of use, with a comfortable, ergonomic handle and user-friendly control panel that allows for precise operation.

• Durable Construction: Built from high-strength materials, the crimping tool is designed to withstand harsh environments and demanding fieldwork, offering long-term durability.

• Safety Features: Includes safety features like pressure relief valves, locking mechanisms for secure operation, and stable support to ensure safe crimping under heavy loads.

Advantages:

• Increased Crimping Efficiency: The motorized operation reduces manual effort, making it faster and easier to perform crimping tasks, especially in large-scale projects.

• High Power and Capacity: With options for 100-ton and 200-ton capacities, the tool is capable of crimping large cables, offering high efficiency and strong, durable connections.

• Mobility and Portability: The gasoline engine ensures that the tool is completely self-contained and portable, making it ideal for outdoor and remote construction or utility sites where access to electrical power is unavailable.

• Precision and Consistency: The hydraulic system ensures consistent crimping with precise pressure application, reducing the risk of under or over-crimping.

• Heavy-Duty Durability: Constructed for tough work environments, the crimping tool is built to handle rough conditions and perform consistently in extreme temperatures and challenging job sites.

• Versatility: The adjustable crimping dies allow the tool to be used for a wide range of cable sizes, making it suitable for various industries and applications.

• Cost-Efficiency: With its high capacity, mobility, and durability, the tool offers a cost-effective solution for large-scale crimping operations, especially in the field.

Applications:

• Electrical Power Industry: Ideal for crimping heavy-duty cables in power transmission and distribution systems, ensuring secure connections for high-voltage applications.

• Telecommunication Industry: Used in telecommunications for crimping large cables and connectors, ensuring robust and reliable signal transmission.

• Construction Sites: Commonly used on construction sites for crimping cables used in building infrastructure, particularly in power and lighting installations.

• Underground and Overhead Cable Installation: Perfect for both underground and overhead cable installations, where reliable and secure crimping is critical for ensuring the safety and longevity of the electrical system.

• Marine and Oil Industries: Suitable for applications in marine and oil industries where high-pressure cable connections are essential for operations in harsh environments.

• Utility Maintenance and Repair: Used for maintenance and repair of utility systems, particularly when repairing or replacing large cables in power lines and substations.

FAQ:

Q1: What is the crimping capacity of this tool?
A1: The crimping tool is available in two versions: 100 tons and 200 tons. These capacities make it suitable for crimping large cables and connectors, ideal for industrial and heavy-duty applications.

Q2: How does the gasoline engine work?
A2: The gasoline engine powers the hydraulic compressor, which in turn generates the pressure needed for crimping. This makes the tool completely mobile and independent of electrical sources, ideal for fieldwork and remote locations.

Q3: Can I use the crimping tool for small cables?
A3: While the crimping tool is designed for heavy-duty cables, it can be used with smaller cables if the appropriate crimping dies are installed. However, it is especially efficient for larger cables typically found in industrial and power transmission applications.

Q4: How do I maintain the hydraulic crimping tool?
A4: Regular maintenance includes checking hydraulic fluid levels, ensuring the gasoline engine is well-maintained, cleaning the crimping dies after use, and inspecting the tool for any signs of wear or damage. Always follow the manufacturer’s maintenance guidelines.

Q5: Is the crimping tool easy to transport?
A5: Yes, the crimping tool is designed to be portable with a compact and lightweight design, even though it is powered by a gasoline engine. It is easy to transport to job sites using standard equipment or vehicles.

Q6: How do I change the crimping dies?
A6: The crimping dies are easy to change and come with an adjustable mechanism. Simply remove the old die and replace it with the new one, making sure it is securely fixed in place before operating the tool.

How to Use the Motorized Hydraulic Compressor Hydraulic Crimping Tool:

Step 1: Preparation

• Inspect the Tool: Before starting, ensure the hydraulic crimping tool is in good condition. Check the gasoline engine, hydraulic system, and crimping dies for wear and tear.

• Select the Appropriate Die: Choose the crimping die that matches the size and type of cable you are working with.

• Ensure Safety: Wear appropriate protective equipment, including gloves, eye protection, and hearing protection. Make sure the work area is clear and secure.

Step 2: Setup

• Connect the Hydraulic Lines: Ensure that the hydraulic lines are properly connected and that there is sufficient hydraulic fluid.

• Start the Gasoline Engine: Start the gasoline engine and let it warm up for a few minutes.

Step 3: Crimping Process

• Position the Cable and Connector: Place the cable and connector into the crimping dies. Ensure the cable is properly aligned with the die and that the connector is securely in place.

• Engage the Hydraulic Pressure: Slowly operate the hydraulic controls to apply pressure to the crimping dies. The hydraulic system will compress the connector onto the cable, creating a secure crimp.

• Monitor the Crimping: Keep an eye on the process, ensuring the crimp is applied evenly and securely.

Step 4: Completion

• Release Pressure: Once the crimping process is complete, release the hydraulic pressure and open the crimping dies.

• Remove the Cable: Carefully remove the cable and connector from the dies, ensuring that the crimp is secure and free from defects.

Step 5: Post-Use

• Clean the Tool: Clean the crimping tool and dies after each use to remove any debris or dirt. Store the tool in a dry, clean place to prevent corrosion.

Technical Data:

Oil Hose standard length: 2.5 m/pc * 2pcs

Note:

Length of oil hose can be made as per your requirement.

Hydraulic compression head QY-100:

Output pressure:100 tons

Rated working pressure:80MPa;

Stroke:22mm

Weight:33kgs

Hydraulic compression head QY-200:

Output pressure:200 tons

Rated working pressure:80MPa;

Stroke:40mm

Weight:90kgs

Hydraulic compression head QY-125:

Max output pressure:125 tons;

Rated working pressure:80MPa;

Stroke:25mm;

Weight:40Kg;