2 Color Fully Automatic Servo Screen Printing Machine For Glass Bottles
This 2-color automatic servo screen printing machine is designed for high-efficiency, high-precision screen printing on cylindrical, square, and special-shaped product shells. It adopts full servo control system and high-precision transmission components to ensure stable operation, fast printing speed, and consistent printing quality. Suitable for various industries, the machine supports multiple ink types and optional advanced configurations to meet diverse production needs.
Key Features & Advantages
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Full Servo Control: Equipped with high-precision servo turntable (GOIZPER) or splitter transmission, clamp servo rotation, and bus-type servo main drive for accurate positioning and stable operation.
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No Gear Replacement Needed: Pre-set position and printing position servo data control, no need to replace gears when printing bottles of different shapes.
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Multiple Positioning Options: Optional visual positioning system and mechanical positioning structure to adapt to different product requirements.
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Fast Debugging: User-friendly operation design enables convenient and quick debugging, reducing production preparation time.
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High-Quality Components: Adopts world-renowned brands for core parts, ensuring higher precision, longer service life, and stable performance.
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Versatile Ink Compatibility: Printing ink can be selected from high-temperature ordinary ink, UV ink, and LED ink to meet different material and process needs.
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Automatic Loading & Unloading: Servo-driven automatic loading and unloading mechanism ensures smooth and accurate product handling, improving production efficiency.
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Surface Treatment: Equipped with electrostatic dust removal and flame treatment functions to ensure printing surface cleanliness and stable printing quality.
Core Components
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10-inch WEIMVIEW network-type touch screen (Optional: iPad with app as machine control screen)
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Germany BECKHOFF machine controller
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ABB servo or Inovance (Huichuan) servo
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High-precision servo turntable (GOIZPER) drive or splitter drive
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Printing mechanism three-axis: Servo motor combined with ball screw
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Ink scraping and returning mechanism: Composed of precision slider and screw for smoother operation
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12-axis tube seat: Controlled by absolute value servo motor
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Main drive: Controlled by bus-type servo
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Ball screws and guide rails: Japanese THK brand
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Pneumatic components: SMC and AIRTAC; Optional independent vacuum system to ensure stable vacuum degree for vacuum-required products
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Clamp rotation: Controlled by servo motor
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Optional UV curing or LEDUV system
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Optional CCD vision for pattern positioning detection and multi-color overprinting
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Optional CCD vision for finished product photography inspection
Equipment Overview
This fully automatic equipment is specialized in screen printing on the surface of cylindrical, square, and special-shaped product shells. It is composed of a servo curved surface screen printing machine, a splitter rotary disc workbench, an automatic loading and unloading manipulator, and a conveying mechanism. The integrated design ensures seamless coordination between each part, realizing efficient and stable mass production.
Operational Principle & Action Mode
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Operators place products on the feeding conveyor belt.
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The feeding manipulator grabs the bottle from the feeding conveyor belt, automatically flips it 90 degrees, and places it into the screen printing fixture.
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The screen printing fixture adopts front and rear full clamping to ensure accurate positioning, no shaking or displacement during the printing process.
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The turntable drive mainly adopts the Spanish GOIZPER high-precision servo turntable, which accurately indexes and distributes the movement sequence of each mechanism to make the machine run more efficiently and safely.
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During the screen printing process, the lateral speed of the screen printing plate matches the circumferential movement speed of the bottle to ensure no stretching or shrinkage of the printed pattern.
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For bottles of different diameter series, parameters can be directly input without complicated adjustments.
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Before the screen printing station, high-pressure electrostatic dust removal is used for surface treatment, equipped with a dust suction system to ensure stable printing quality and reduce printing defects caused by dust.
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Both the screen printing mechanism and the printing knife mechanism are driven by precision cylinders to ensure consistent printing quality.
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Optional UV or LED curing system for ink drying.
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The whole process: Manual feeding → Manipulator clamping to fixture → Turntable rotation → Electrostatic treatment → Flame treatment → Printing → LED/UV ink surface drying → (Second color printing if needed) → LED/UV ink surface drying → Manipulator taking products to unloading conveyor belt → Manual unloading.
Technical Parameters
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Item
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Specification
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Print Color
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2 Color silk printing
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Monocycle Mode
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Available
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Continuous Mode
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Available
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Project Count
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Available
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Printing Speed Adjustment
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Available
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Each Part Delay
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Available
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Printing Speed
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2000-2700pcs/hour (subject to actual pattern)
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Maximum Printed Area
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Max Diameter 100mm, height 280mm
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Scraper Left & Right Stroke
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355mm
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Scraper & Ink Return Knife Up & Down Stroke
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Cylinder control 20mm, adjustable screw stroke 50mm
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Main Motor Drive
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Servo motor
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Control System
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Germany BECKHOFF
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Control Circuit Voltage
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24VDC
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Supply Voltage
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380V~50HZ
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Total Power
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25KW
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Gas Source Requirements
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5~6BAR
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Application Scenarios
This 2-color automatic servo screen printing machine is widely used in printing on the surface of cylindrical, square, and special-shaped products in industries such as cosmetics, food and beverage, daily chemicals, electronics, and hardware. It is suitable for printing on plastic bottles, glass bottles, metal cans, and other product shells, meeting the mass production needs of high-quality printing.
About us
Dongguan Hao'an Printing Machinery Co., Ltd. is a professional manufacturer of automated printing equipment, established in 2016. Its products include silk screen printing machines, transfer printing machines, stamping machines, and peripheral equipment, which can meet printing requirements of various shapes and materials. It is widely used in various fields and industries such as cosmetics, daily necessities, food, medical supplies, and automotive accessories. The machinery and equipment are exported to multiple countries and regions suchs as Europe, the United States, South Korea, the Middle East, South Africa, Mexico, etc., and are highly trusted by domestic and foreign customers.
We always adhere to the five core concepts of "efficiency, excellence, energy conservation, integrity, and win-win", and are committed to providing customers with suitable and excellent technical solutions. Haoan has a strong professional technology research and development team that can customize the most suitable machinery and equipment according to the different requirements of customers, and will continue to innovate to make products intelligent and efficient. The company not only provides excellent machinery and equipment, but also provides professional technical training and supporting services, truly achieving what customers want and reach.
FAQ
- Q. How long is the machine's warranty period? A.We offer a 2-year warranty and long-term service
- Q. What technical support services are provided after purchase? A.We provide on-site installation service and professional engineer training
- Q. How will you help us resolve after-sales repair issues if the machine malfunctions? A.In case of machine malfunction, we will provide video and email communication, and on-site service is available if necessary
- Q. What inks does the machine support? A.We use UV-based environmentally friendly inks, imported environmentally friendly inks
- Q.What certifications can you provide? A.We have ISO9001, SGS, and RoHS certifications