2-Color Automatic Servo Screen Printing Machine For Plastic Bottles
Product Overview
This model is a 2-color automatic servo screen printing machine, specially designed for cylindrical, square, and special-shaped products. For printing inks, you can choose high-temperature ordinary ink, UV ink, or LED ink, which is widely applicable to various product printing needs.
Core Advantages
Adopting high-precision servo turntable or splitter transmission, it is equipped with a full servo control system. The fixture realizes servo rotation, and the pre-positioning and printing position are controlled by servo data. When printing bottles of different shapes, no gears are needed, which greatly improves the flexibility of the equipment. It can be equipped with a visual positioning system and a mechanical positioning structure, featuring fast printing speed, stable and reliable quality, and convenient and quick debugging.
Equipment Structure & Components
Main Transmission Process
Feeding Conveyor Belt → 90° Servo Feeding → Flame Treatment → Three-Axis Servo Printing Head Structure → Printing Head → Screen Servo → UV Curing → 90° Servo Blanking
Key Components
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10-inch WEIMVIEW network-type touch screen. (Optional: Install an app on iPad as the machine's control screen)
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BECKHOFF (Germany) machine controller.
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ABB servo or Inovance servo.
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Driven by high-precision servo turntable (GOIZPER) or splitter.
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The three axes of the printing mechanism are equipped with servo motors combined with ball screws.
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The ink scraping and ink returning mechanism consists of precision sliders and screws (for smoother operation).
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The 12-axis tube seat is controlled and operated by an absolute value servo motor.
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The main drive is controlled by bus-type servo.
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The product loading and unloading mechanism is driven by servo for smoother and more accurate operation.
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The ball screws and guide rails of this machine all adopt the Japanese THK brand, featuring higher precision and longer service life.
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Pneumatic components: SMC and AIRTAC. The machine can be equipped with an independent vacuum system to ensure independent vacuum degree for products that need vacuum suction.
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Fixture rotation is controlled by a servo motor.
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Automatic loading and unloading (servo motor drive). The main structure of the machine is more reasonably designed for stable and efficient production.
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Electrostatic dust removal and flame treatment functions.
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UV curing or LEDUV (customer optional).
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Optional CCD vision for pattern positioning detection to realize multi-color overprinting.
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Optional CCD vision for finished product photography.
Operational Principle
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Operators place the products on the conveyor belt.
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The feeding manipulator grabs the bottles from the feeding conveyor belt, automatically flips them 90 degrees, and places them into the screen printing fixtures.
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The screen printing fixtures adopt front and rear full clamping to ensure accurate positioning, without shaking or displacement during the screen printing process.
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The turntable drive mainly adopts the high-precision servo turntable (GOIZPER) from Spain, which accurately indexes and distributes the movement sequence of each mechanism at the same time, making the machine operate more efficiently and safely.
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During the screen printing process, the lateral speed of the screen printing plate matches the circular movement speed of the bottle to ensure that the screen printing pattern is free of stretching and shrinkage.
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For bottles of different diameter series, parameters can be directly input for quick adjustment.
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Before the screen printing station, surface treatment is performed by high-pressure electrostatic dust removal with a vacuum suction system to ensure the stability of printing quality and reduce printing defects caused by dust.
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The screen printing mechanism and the printing knife mechanism are driven by precision cylinders to ensure printing quality.
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UV or LED system is optional according to customer needs.
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Manual operation: Place products on the feeding conveyor belt → the manipulator clamps the products into the fixture → turntable rotation → electrostatic treatment → flame treatment → printing → LED or UV surface drying ink → printing → LED or UV surface drying ink → the manipulator takes the products and places them on the blanking conveyor belt → manually takes them out from the conveyor belt.
Technical Parameters
| Item |
Specification |
| Print Color |
2 Color silk printing |
| Monocycle |
Yes |
| Continuous Mode |
Yes |
| Project Count |
Yes |
| Printing Speed Adjustment |
Yes |
| Each Part of the Delay |
Yes |
| Printing Speed |
2000-2700pcs/hour (subject to actual pattern) |
| Maximum Printed Area |
Max Diameter of 100mm, height of 280mm |
| Scraper Left and Right Itinerary |
355mm |
| Scraper, Return to the Oil Knife Up and Down Travel |
Cylinder control 20mm, adjustable wire rod stroke 50mm |
| Main Motor Drive |
Servo motor |
| Control System |
BECKHOFF (Germany) |
| Control-Circuit Voltage |
24VDC |
| Supply Voltage |
380V~50HZ |
| Total Power |
25KW |
| Gas Source Requirements |
5~6BAR |
About us
Dongguan Hao'an Printing Machinery Co., Ltd. is a professional manufacturer of automated printing equipment, established in 2016. Its products include silk screen printing machines, transfer printing machines, stamping machines, and peripheral equipment, which can meet printing requirements of various shapes and materials. It is widely used in various fields and industries such as cosmetics, daily necessities, food, medical supplies, and automotive accessories. The machinery and equipment are exported to multiple countries and regions suchs as Europe, the United States, South Korea, the Middle East, South Africa, Mexico, etc., and are highly trusted by domestic and foreign customers.
We always adhere to the five core concepts of "efficiency, excellence, energy conservation, integrity, and win-win", and are committed to providing customers with suitable and excellent technical solutions. Haoan has a strong professional technology research and development team that can customize the most suitable machinery and equipment according to the different requirements of customers, and will continue to innovate to make products intelligent and efficient. The company not only provides excellent machinery and equipment, but also provides professional technical training and supporting services, truly achieving what customers want and reach.
FAQ
- Q. How long is the machine's warranty period? A.We offer a 2-year warranty and long-term service
- Q. What technical support services are provided after purchase? A.We provide on-site installation service and professional engineer training
- Q. How will you help us resolve after-sales repair issues if the machine malfunctions? A.In case of machine malfunction, we will provide video and email communication, and on-site service is available if necessary
- Q. What inks does the machine support? A.We use UV-based environmentally friendly inks, imported environmentally friendly inks
- Q.What certifications can you provide? A.We have ISO9001, SGS, and RoHS certifications