Automated Production Line For Drone Gimbal Motors
Automated production line for drone gimbal motors
Equipment Features
- Fully automatic closed-loop system; comprehensively covers three major modules: stator line, rotor line, and assembly line
- Precise control; multi-axis linkage servo control
- Precision welding process; employs an automatic soldering system + vision inspection
- Multi-station winding system; uses a four-station fully automatic winding machine + automatic loading and unloading, capable of simultaneously winding four stators, with automatic wire arrangement and automatic clamping and cutting, significantly improving production efficiency
- Precision dispensing; precise and controllable glue volume, with a repeatability error of ≤1%, supporting non-contact spray dispensing
- High-precision vision inspection system; equipped with a high-resolution CCD vision system, supporting automatic product offset/rotation calibration
Equipment Overview
The equipment adopts an integrated controller for the main control cabinet and operating console. The main processes include:
Stator assembly line: Stator feeding → Stator winding → FPC welding → Base adhesive application → Applying back adhesive and removing protective stickers to the base → Stator three-phase testing → Stator baking → Bearing chamber adhesive application → Bearing assembly
Rotor assembly line: Shaft adhesive application and pressing into the bottom cover → yoke adhesive application → Magnet insertion into the yoke → Gaussian testing → Rotor baking
Final assembly line: Bearing inner hole adhesive application → Stator and rotor assembly → Manual pre-tightening → Product baking → Snap ring assembly performance testing
Application Technology
Wire Winding Technology
Runout Detection Technology
Glue Dispensing Technology
Three-Phase Testing Technology
Soldering Technology
Technical Parameters
| Yield | 98% | Power Supply | AC220V, 50/60Hz |
| Utilization Rate | 85% | Power | 65KW |
| Control System | Inovance | Device Dimensions | (L)21000 × (W)5000 × (H)1900mm |
| UPH | 500PCS | Certifications | CE, ISO9001, KC, ISO45001, ISO24001 |